91285-1 Tyco Electronics, 91285-1 Datasheet - Page 3

• Manufacturer Part Number: 91285-1
• Description: INSERTION/EXTRACTION TOOL HDP-22
• Manufacturer: Tyco Electronics
• Series: AMPLIMITE®r

Specifications of 91285-1

• Tool Type: Insertion/Extraction Tool
• Wire Size (awg): 28-24
• Product: Tools & Accessories
• For Use With: 6-66505-9 - CONN SOCKET 24-28AWG GOLD CRIMP1-66569-0 - CONN SOCKET 18AWG SOLDER CUP66570-8 - CONN PIN 18AWG SLD CUP GOLD6-66506-1 - CONN PIN 20-24AWG GOLD CRIMP7-66504-0 - CONN SOCKET 20-24AWG GOLD CRIMPA100812CT - CONN PIN 24-20AWG 50GOLDA100811CT - CONN SOCKET 24-20AWG 50GOLD745229-5 - CONN PIN 18-22AWG GOLD CRIMP66507-2 - CONN PIN CONTACT 24-28AWG66505-2 - CONN SOCKET 24-28AWG GOLD CRIMP2-66507-7 - CONN PIN 24-28AWG CRIMP GOLD1-66505-3 - CONN SOCKET 24-28AWG GOLD CRIMP1-66504-2 - CONN SOCKET 20-24AWG GOLD CRIMP1658542-1 - CONN D-SUB SOCKET 22-18AWG CRIMP1658540-6 - CONN D-SUB PIN 28-24AWG CRIMP1658537-6 - CONN D-SUB SOCKET 24-20AWG CRIMP1658670-5 - CONN PIN 22-28AWG CRIMP 30GOLD1658537-5 - CONN SOCKET 20-24AWG GOLD CRIMPA1028CT - CONTACT PIN SOLDER CUP 30GOLDA1029CT - CONTACT SOCKET SOLDER CUP 30GOLDA35203CT - CONN SOCKET 18-22AWG GOLD CRIMPA31954CT - CONN D-SUB PIN 22-28AWG GOLDA31954TR - CONN D-SUB PIN 22-28AWG GOLDA1028TR - CONN PIN 18AWG SLD CUP GOLDA1029TR - CONTACT SOCKET SOLDER CUP 30GOLDA35204 - CONTACT PIN SOLDER GOLDA35203TR - CONN SOCKET 18-22AWG GOLD CRIMPA34117 - CONN D-SUB PIN 16.54MM SOLDERA34116 - CONN D-SUB SOCKET 10.85MM SOLDERA34115 - CONN D-SUB PIN 10.85MM SOLDERA31986CT - CONN SOCKET 24-28AWG GOLD CRIMPA31985CT - CONN SOCKET 20-24AWG GOLD CRIMPA31986 - CONN SOCKET 24-28AWG GOLD CRIMPA31986TR - CONN SOCKET 24-28AWG GOLD CRIMPA31985 - CONN SOCKET 20-24AWG GOLD CRIMPA31985TR - CONN SOCKET 20-24AWG GOLD CRIMPA31956CT - CONN D-SUB SOCKET 22-28AWG GOLDA31956TR - CONN D-SUB SOCKET 22-28AWG GOLDA31956 - CONN D-SUB SOCKET 22-28AWG GOLDA31955 - CONN D-SUB SOCKET 22-28AWG GOLDA31954 - CONN D-SUB PIN 22-28AWG GOLDA31953 - CONN D-SUB PIN 22-28AWG GOLD5066683-7 - CONN SOCKET 24-28AWG GOLD CRIMPA31924CT - CONN PIN 22-26AWG GOLD CRIMPA31923CT - CONN PIN 18-22AWG GOLD CRIMPA31916CT - CONN PIN 24-28AWG GOLD CRIMPA31915CT - CONN PIN 20-24AWG GOLD CRIMPA31911CT - CONN PIN 20-24AWG GOLD CRIMPA31910CT - CONN PIN 20-24AWG GOLD CRIMPA31909CT - CONN PIN 24-28AWG 30GOLD CRIMPA31908CT - CONN PIN 24-28AWG GOLD CRIMPA31907CT - CONN PIN 24-28AWG GOLD CRIMPA31906CT - CONN SOCKET 24-28AWG GOLD CRIMPA31905CT - CONN SOCKET 20-24AWG GOLD CRIMPA31904CT - CONN PIN 24-28AWG GOLD CRIMPA31903CT - CONN PIN 22-26AWG GOLD CRIMPA31902CT - CONN SOCKET 22-26AWG GOLD CRIMPA31901CT - CONN SOCKET 22-26AWG GOLD CRIMPA31900CT - CONN SOCKET 18-22AWG GOLD CRIMPA31924TR - CONN PIN 22-26AWG GOLD CRIMPA31923TR - CONN PIN 18-22AWG GOLD CRIMPA31916TR - CONN PIN 24-28AWG GOLD CRIMPA31915TR - CONN PIN 20-24AWG GOLD CRIMPA31914 - CONN D-SUB SOCKET 10.85MM SOLDERA31913 - CONN D-SUB SOCKET 3.18MM SOLDERA31912 - CONN D-SUB SOCKET 16.54MM SOLDERA31911TR - CONN PIN 20-24AWG GOLD CRIMPA31911 - CONN PIN 20-24AWG GOLD CRIMPA31910TR - CONN PIN 20-24AWG GOLD CRIMPA31910 - CONN PIN 20-24AWG GOLD CRIMPA31909TR - CONN PIN 24-28AWG 30GOLD CRIMPA31909 - CONN PIN 24-28AWG 30GOLD CRIMPA31908TR - CONN PIN 24-28AWG GOLD CRIMPA31907TR - CONN PIN 24-28AWG GOLD CRIMPA31905TR - CONN SOCKET 20-24AWG GOLD CRIMPA31905 - CONN SOCKET 20-24AWG GOLD CRIMPA31904TR - CONN PIN 24-28AWG GOLD CRIMPA31904 - CONN PIN 24-28AWG GOLD CRIMPA31903TR - CONN PIN 22-26AWG GOLD CRIMPA31903 - CONN PIN 22-26AWG GOLD CRIMPA31902TR - CONN SOCKET 22-26AWG GOLD CRIMPA31902 - CONN SOCKET 22-26AWG GOLD CRIMPA31901TR - CONN SOCKET 22-26AWG GOLD CRIMPA31900TR - CONN SOCKET 18-22AWG GOLD CRIMPA31906TR - CONN SOCKET 24-28AWG GOLD CRIMP1-5066683-0 - CONN SOCKET 24-28AWG GOLD CRIMPA5806TR - CONN SOCKET 20-24AWG GOLD CRIMPA5805TR - CONN SOCKET 20-24AWG GOLD CRIMPA5804TR - CONN SOCKET 18-22AWG GOLD CRIMPA23017TR - CONN PIN 20-24AWG GOLD CRIMPA5803TR - CONN PIN 20-24AWG GOLD CRIMPA23055TR - CONN SOCKET 24-28AWG GOLD CRIMPA23019TR - CONN PIN 24-28AWG GOLD CRIMPA5802TR - CONN PIN 18-22AWG GOLD CRIMPA1680TR - CONN SOCKET 20-24AWG GOLD CRIMPA1679TR - CONN PIN 20-24AWG GOLD CRIMPA23036TR - CONN SOCKET 22-26AWG GOLD CRIMPA23038TR - CONN PIN 22-26AWG GOLD CRIMPA23722TR - CONN SOCKET 22-26AWG GOLD CRIMPA24209TR - CONN PIN 22-26AWG GOLD CRIMPA23031TR - CONN SOCKET 24-28AWG GOLD CRIMPA23027TR - CONN PIN 24-28AWG GOLD CRIMPA23003TR - CONN SOCKET 24-28AWG GOLD CRIMPA23004TR - CONN PIN 24-28AWG GOLD CRIMPA1632TR - CONN SOCKET 24-28AWG GOLD CRIMPA1630TR - CONN PIN 24-28AWG GOLD CRIMPA1009TR - CONN SOCKET 20-24AWG GOLD CRIMPA1008TR - CONN PIN 20-24AWG GOLD CRIMPA23055CT - CONN SOCKET 24-28AWG GOLD CRIMPA5805CT - CONN SOCKET 20-24AWG GOLD CRIMPA5803 - CONN PIN 20-24AWG GOLD CRIMPA5805 - CONN SOCKET 20-24AWG GOLD CRIMPA5806 - CONN SOCKET 20-24AWG GOLD CRIMPA23004 - CONN D-SUB PIN 24-28AWG AUA23003 - CONN SOCKET 24-28AWG GOLD CRIMPA23038 - CONN D-SUB PIN 22-26AWG AUA23036 - CONN D-SUB SOCKET 22-26AWG AUA35203 - CONN SOCKET 18-22 AWG GOLD CRIMPA5802 - CONN PIN 18-22AWG GOLD CRIMPA24209CT - CONN PIN 22-26AWG GOLD CRIMP66506-8 - CONN PIN 20-24 AWG GOLD CRIMP66504-8 - CONN SOCKET 20-24 AWG GOLD CRIMPA23031 - CONN D-SUB SOCKET 24-28AWG AUA23027 - CONN D-SUB PIN 24-28AWG AUA23038CT - CONN PIN 22-26AWG GOLD CRIMPA23036CT - CONN SOCKET 22-26AWG GOLD CRIMPA23722CT - CONN SOCKET 22-26AWG GOLD CRIMPA5802CT - CONN PIN 18-22AWG GOLD CRIMPA23031CT - CONN SOCKET 24-28AWG GOLD CRIMP6-66504-8 - CONN SOCKET 20-24AWG GOLD CRIMPA23019CT - CONN PIN 24-28AWG GOLD CRIMPA5803CT - CONN PIN 20-24AWG GOLD CRIMPA23017CT - CONN PIN 20-24AWG GOLD CRIMPA5806CT - CONN SOCKET 20-24AWG GOLD CRIMP2-66507-8 - CONN PIN 28-24AWG 50GOLD2-66505-7 - CONN SOCKET 24-28AWG GOLD CRIMPA23004CT - CONN PIN 24-28AWG GOLD CRIMPA1630CT - CONN PIN 24-28AWG GOLD CRIMPA1008CT - CONN PIN 20-24AWG GOLD CRIMPA100812TR - CONN PIN 20-24AWG GOLD CRIMPA23003CT - CONN SOCKET 24-28AWG GOLD CRIMPA1679CT - CONN PIN 20-24AWG GOLD CRIMPA23027CT - CONN PIN 24-28AWG GOLD CRIMPA5804CT - CONN SOCKET 18-22AWG GOLD CRIMPA1632CT - CONN SOCKET 24-28AWG GOLD CRIMP748333-9 - CONN D-SUB PIN 28-22AWG CRIMPA1009CT - CONN SOCKET 20-24AWG GOLD CRIMPA100811TR - CONN SOCKET 20-24AWG GOLD CRIMPA1680CT - CONN SOCKET 20-24AWG GOLD CRIMPA5804 - CONN SOCKET 18-22AWG GOLD CRIMPA5801 - CONN PIN 18-22AWG GOLD CRIMPA23722 - CONN D-SUB SOCKET 22-26AWG AUA24209 - CONN D-SUB PIN 22-26AWG AUA1680 - CONN SOCKET 20-24AWG GOLD CRIMPA1679 - CONN PIN 20-24AWG GOLD CRIMPA1632 - CONN SOCKET 24-28AWG GOLD CRIMPA1630 - CONN PIN 24-28AWG GOLD CRIMPA1029 - CONN SOCKET SOLDER CAP 30AUA1028 - CONN PIN 18AWG SLD CUP GOLDA1009 - CONN SOCKET 20-24AWG GOLD CRIMPA1008 - CONN PIN 20-24AWG GOLD CRIMP
• Lead Free Status / RoHS Status: Not applicable / Not applicable
• For Use With/related Products: D-Sub Terminals
• Lead Free Status / Rohs Status: Lead free / RoHS Compliant
• Other names: A9979

4.2. Extracting A Wire Crimped Contact
Rev
Insertion/Extraction Tool 91285-1 and Replacement Tip Kits 543382-[ ]
1. Position tool handle between thumb and
fingertips, and align contact wire with the wire slot
on the tip. Hold wire in this position with your
thumb.
2. Slide your thumb over the wire toward the end
of the insertion tip.
NOTE
3. Place tip over the contact post or crimp barrel
and slide the tip straight into the contact cavity until
the tip bottoms against the contact shoulder.
4. Holding the wire tight against the tool handle,
pull back on the tool handle to extract the contact.
A
i
The wire must be positioned inside the wire slot
of the tip.
Contact Cavity
Insertion Tip
Slide Extraction Tip
Over Contact Post
or Crimp Barrel
(Figure 4)
Back of Receptacle
Connector 205439-1 (Ref)
Tyco Electronics Corporation
Figure 4
Figure 5
Back of Connector (Ref)
Extraction Handle
Wire Slot
4.3. Inserting A Posted Contact
If you experience difficulty in extracting the contact,
repeat Steps 1 through 4.
1. Place the contact in the contact cavity. Do NOT
push on the contact post.
2. Position the tip over the contact post. Move the
tool along the post until the tip butts against the
contact stabilizer. Align the tip on the stabilizer as
shown in Figure 5.
3. Hold the tool handle, and push the contact post
to make certain that the contact is locked in the
cavity.
NOTE
Contact Post
i
Butt Tool Tip
Against Contact
Stabilizer
Contacts with tail lengths longer than 10.85 mm
[.427 in.] must use yellow color coded insertion
tips.
Wire
(Figure 5)
408-9404
3
of 5