543382-7 Tyco Electronics, 543382-7 Datasheet - Page 2

• Manufacturer Part Number: 543382-7
• Description: INSERT/EXTRACT TIP 25-KIT
• Manufacturer: Tyco Electronics
• Series: AMPLIMITE®r
• Type: Insertion / Extraction Toolsr

Specifications of 543382-7

• Tool Type: Insertion/Extraction Tool Tip
• Product: Insertion Tool
• For Use With: Posted HD20 Contacts
• Lead Free Status / RoHS Status: Not applicable / Not applicable
• For Use With/related Products: D-Sub Terminals
• Lead Free Status / Rohs Status: Lead free / RoHS Compliant

Refer to Figure 1 and select the appropriate contact,
wire size, and insertion/extraction tip. Proceed as
follows:
1. Insert plug into the widest end of the
insertion/extraction tip.
2. Slide the insertion/extraction tip into the end of
the tool handle with the orientation latch positioned
toward the bottom of the tool.
3. Using the hex wrench, tighten the setscrew to
secure the tip in the tool handle.
1. Position tool handle between thumb and
Insertion Tip
Figure 2
Figure 3
fingertips, then place wire over the wire slot of the
tip. Hold wire in this position with your thumb.
2. Slide thumb over the wire toward the end of the
tip.
3. Slide tip over contact wire barrel until the tip
butts against the contact shoulder.
4. Align contact with the BACK of the contact
cavity. Push contact straight into the contact cavity
until the contact bottoms.
5. Remove the insertion tool; then pull back on the
wire to ensure that the contact is locked into the
contact cavity.
i
The wire must be positioned inside the wire slot
of the tip.