122842-1 Tyco Electronics, 122842-1 Datasheet

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122842-1

Manufacturer Part Number
122842-1
Description
TOOL CHAMP CRIMPER 0.8MM ASSEMBY
Manufacturer
Tyco Electronics
Series
CHAMP®r
Datasheet

Specifications of 122842-1

Tool Type
Crimper Assembly
For Use With/related Products
IDC D-Sub Connectors
Lead Free Status / RoHS Status
Not applicable / Not applicable
1. INTRODUCTION
0.8mm CHAMP Crimper Assemblies 122842--1,
122842--2, and 122842--3 are designed for use in
Manual Arbor Frame Assembly 91085--2 (shown in
Figure 1) and are used to crimp metal backshell
assemblies onto 0.8mm CHAMP connectors. This
instruction sheet provides procedures for crimper
assembly installation, adjustments, crimping, and
maintenance and inspection. Refer to instruction
sheet 408--7777 for details concerning the operation
and maintenance of the arbor frame assembly.
Read these instructions thoroughly before using the
crimper assembly.
Reasons for reissue of this instruction sheet are
provided in Section 8, REVISION SUMMARY.
E2010 Tyco Electronics Corporation, Berwyn, PA
All Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products names, logos, or company names might be trademarks of their respective owners.
Rear Tool Stop
NOTE
i
Flat Head Cap
Screw (Qty: 2)
Manual Arbor Frame
Assembly 91085- - 2 (Ref)
All numerical values in this instruction sheet are
in metric units [with U.S. customary units in
brackets]. Dimensions are in millimeters [and
inches]. Figures are not drawn to scale.
Ram (Ref)
Cable Clamp
Spring
Setscrew
(Ref)
TOOLING ASSISTANCE CENTER 1- - 800- - 722- - 1111
PRODUCT INFORMATION 1- - 800- - 522- - 6752
0.8mm CHAMP* Crimper Assemblies
122842- 1, 122842- 2, and 122842- 3
Slide Plate
Figure 1
2. DESCRIPTION
The crimper assembly consists of an upper and lower
tooling assembly.
The upper tooling assembly consists of a tool mount
and a crimper. The crimper is secured to the tool
mount, which is mounted to the ram of the arbor
frame assembly with the socket head cap screws
supplied with the crimper assembly.
The lower tooling assembly consists of a slide plate, a
support block, and a cable clamp spring. The lower
tooling assembly mates with the slide base of the
arbor frame assembly.
3. INSTALLATION OF CRIMPER ASSEMBLY
To install the crimper assembly, refer to Figure 1, and
proceed as follows:
DANGER
Support
Block
Adjustment Ring
(Ref)
The frame assembly must be secured to a work
bench to ensure stability during operation.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
(See Figure 1)
Socket Head Cap Screw
(Ref)
Tool Stop (Ref)
Frame Assembly
Slide Base (Ref)
Crimper
Tool Mount
Handle (Ref)
Instruction Sheet
408- - 4040
25 FEB 10 Rev C
1 of 4
LOC B

122842-1 Summary of contents

Page 1

... Cable Clamp Spring 1. INTRODUCTION 0.8mm CHAMP Crimper Assemblies 122842--1, 122842--2, and 122842--3 are designed for use in Manual Arbor Frame Assembly 91085--2 (shown in Figure 1) and are used to crimp metal backshell assemblies onto 0.8mm CHAMP connectors. This instruction sheet provides procedures for crimper assembly installation, adjustments, crimping, and maintenance and inspection ...

Page 2

... Using the ball handle, slide the lower tooling assembly out from under the ram of arbor frame assembly. 2. Position the connector backshell assembly in the support block. Ram Cable Clamp Spring Support Ball Handle Block Figure 2 Tyco Electronics Corporation Handle Connector Lower Tooling Assembly Tool Stop Rev C ...

Page 3

... A complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. Parts other than those listed should be replaced by Tyco Electronics to ensure quality and reliability. Order replacement parts through your representative, or call 1--800--526--5142, or send a facsimile of your purchase order to ...

Page 4

... SCREW, Set 10--32 ¢ .50 in. BLOCK, Support, 50--Position SCREW, Socket Head Cap, 8--32 ¢ .50 in. CRIMPER, 68--Position BLOCK, Support, 68--Position CRIMPER, 36--Position BLOCK, Support, 36--Position Figure 3 Tyco Electronics Corporation 6 67.3 [2.65] 100.3 [3.95] QTY PER ASSEMBLY 122842 122842 122842 — — ...