MIL-22520/7/01 Souriau Connection Technology, MIL-22520/7/01 Datasheet
MIL-22520/7/01
Specifications of MIL-22520/7/01
Related parts for MIL-22520/7/01
MIL-22520/7/01 Summary of contents
Page 1
JBX Series JBX Series Sealed and Unsealed Push-Pull Connectors Sealed and Unsealed Push-Pull Connectors ...
Page 2
...
Page 3
JBX Series Push-Pull Connectors This catalogue presents the push-pull connectors ranges for industrial applications. These products are particularly suitable for high reliability and high quality applications where a simple yet fast method to connect/disconnect is required. Also suitable for high ...
Page 4
JBX Series Push-Pull Connectors Where and Why Medical GPS push-pull ? Extremely fast and easy to use A thousand matings / unmatings Professional audio video Enhanced appearance to add value to equipment Space saving Telecommunications 4 Instrumentation ...
Page 5
JBX Series Push-Pull Connectors Selection guide Unsealed Multipin Solder, Crimp or PCB Contacts Keyed contacts JBX Series Shell material Insulator material Shielding Endurance Current rating Temperature range Protection index Push-pull locking system The locking of the plug ...
Page 6
JBX Series Push-Pull Connectors Key features • Mechanically keyed : ensures correct polari sation and alignment. • Contact layouts from contacts. • Wire gauges range from 30 AWG AWG. • High contact density in ...
Page 7
JBX Series Push-Pull Connectors ER: Front Mount Receptacle ER : Front panel mount, fixed receptacle front flange EA: Front or Rear Mount Double Nut Receptacle EA : Front or rear panel mount with double nuts fixed receptacle EP: Rear Mount ...
Page 8
JBX Series Push-Pull Connectors Dimensions - receptacles ER: Front Mount Size 0.8 1.2 1.5 1.8 2.0 Ø ...
Page 9
JBX Series Push-Pull Connectors Dimensions - plugs FC : Straight Plug with Lanyard Size 30.5 36.5 42.5 50.5 B 20.5 25.5 30.5 35.5 C 29.5 33.5 36.5 45 Ø ...
Page 10
JBX Series Push-Pull Connectors Keying angles JBX Series are mechanically keyed to ensure correct alignment of the inserts before the contacts mate. «G» : normal inserts ; 0° keying angle, plugs with pin contacts, receptacles with socket contacts Single key ...
Page 11
JBX Series Push-Pull Connectors Contact layouts Shell size 00 Male insulator wire side Solder Crimp PCB straight tails PCB right angles Contact diameter mm Solder Max. AWG Crimp wire Max. AWG Max current rating Test voltage (Vrms) Working Voltage (Vdc/Vrms) ...
Page 12
JBX Series Push-Pull Connectors Contact layouts Shell size 1 02 Male insulator wire side Solder S Crimp C PCB straight tails* P PCB right angles* Contact diameter mm 1.3 Solder Max. AWG 20 Crimp wire Max. AWG 18 Max current ...
Page 13
JBX Series Push-Pull Connectors Shell size 2 Male insulator wire side Solder Crimp PCB straight tails* PCB right angles* Contact diameter mm Solder Max. AWG Crimp wire Max. AWG Max current rating Test voltage (Vrms) Working Voltage (Vdc/Vrms) Shell size ...
Page 14
JBX Series Push-Pull Connectors Protective boot Caps : an efficient protection against dust Options With each JBX connector, one protective boot can accept diverse cable diameters thus the end-user can manage various cable diameters with one SOURIAU part number. Part ...
Page 15
... Outer shell and collet nut Latching sleeve Shielding ring Nut Half bushes Socket contact (1) Cupro-nickel Pin contact (1) Clip Beryllium copper (1) Gold thickness as per MIL-G-45204C type 1, class 00 Component Material Insert PEEK + Collet PA 6/6 + MoS2 Characteristics > 1000 cycles (except for 0.7 mm crimp contacts for Endurance which endurance is limited to 500 cycles) 50g, duration 6 ms: contact Ø ...
Page 16
JBX Series Push-Pull Connectors Wiring & assembly instructions Panel cutout Removable contacts Reliable design Crimp contacts Solder contacts The conductor bucket on the solder contacts is designed with an angle to form a cup into which the solder can flow ...
Page 17
JBX Series Push-Pull Connectors Cable stripping for connectors with crimp contacts Shell Size Ø Contacts Ø I ≤ 1.35 0.7 > 1.35 0 ≤ 1.6 0.9 > 1.6 ≤ 1.35 0.7 > 1.35 ≤ 1.6 1 0.9 > 1.6 ≤ ...
Page 18
JBX Series Push-Pull Connectors Wiring & assembly instructions Straight plug Cable stripping : see page 21 7 Connector preparation Contact wiring : crimp contacts Contact wiring : solder contacts Fixed solder contacts 0.5 mm and 0 Terminate ...
Page 19
... Position the ring on the insert then engage all in the spacer Position all the sub-assembly in the connector housing with milled flats A of the elbow outlet facing to the rear of the plug housing Tighten the screw at the torque values defined on page 21 7 ...
Page 20
JBX Series Push-Pull Connectors Wiring & assembly instructions Collets selection according to cable diameters collets per shell size allow a wide range of cable diameters for a single connector ; outer cable diameters are for reference only, ...
Page 21
... Torque values are the maximum allowable for each connector size. Torque values will vary due to the type and size of the cable used. *Apply thread lock to back nut prior to assembly. Note : All the tooling numbers refer to the drawings page 205 Shielding Tested according to MIL-STD 1 344 A, method 3007 ...
Page 22
JBX Series Push-Pull Connectors Plug assembly instructions 1. Determine what size cable you will be using. Then select the proper collet number for that cable. Collets selection according to cable diameters collets per shell size allow a ...
Page 23
JBX Series Push-Pull Connectors Cable stripping for connectors with solder contacts Shell size Ø Contact ...
Page 24
... AWG SOURIAU P JBX 2 OUT LT16 -16 JBX 2 OUT LT20 JBX 3 OUT LT16 JBX 3 OUT LT20 MIL P/N - SOURIAU P/N MIL-22520/7-01 MIL P/N SOURIAU P/N MIL-22520/1-01 24 Female contact SOURIAU P/N DANIELS P/N ASTRO P/N JBX 0 OUT LP07 86 - 224 / JBX 0 OUT LP09 ...
Page 25
JBX Series Push-Pull Connectors After the contact has been soldered to the wire, check each contact to insure that the contact is securely soldered to the wire. Slide the pre-loaded heat shrink over the solder joint and shrink into place. ...
Page 26
JBX Series Push-Pull Connectors Plug assembly instructions 8. Take the collet that is pre-loaded on the cable and align the slots in the collet with the keys on the end of the half bushings (you may need to move the ...
Page 27
JBX Series Push-Pull Connectors Receptacle assembly instructions 1. Select the proper JBX receptacle and contact size for the specific cable application by using the contact layout chart as depicted in the Push Pull catalog. 2. Strip the cable/wire to the ...
Page 28
JBX Series Push-Pull Connectors Receptacle assembly instructions Cable stripping for connectors with solder contacts Shell size Ø Contact ...
Page 29
... Male & female contacts AWG SOURIAU P JBX 2 OUT LT16 -16 JBX 2 OUT LT20 JBX 3 OUT LT16 JBX 3 OUT LT20 MIL P/N - SOURIAU P/N MIL-22520/7-01 MIL P/N SOURIAU P/N MIL-22520/1-01 29 DANIELS P/N ASTRO P/N TH 564 650 - 030 TH 565 650 - 031 TH 566 ...
Page 30
JBX Series Push-Pull Connectors Receptacle assembly instructions Manual extraction tool The extraction tool is the same for both male and female contacts. Figure 6.A Shell size Potting of backend of receptacle with clipped contacts Clipped ...
Page 31
JBX Sealed Series Push-Pull Connectors Key features • Sealed IP 67 (mated connectors) (FE, EC, SE & PE) • Watertight receptacles IP68 (HC, HG, HH & HM) • Mechanically keyed : ensure correct polarisation and alignment. • Contact arrangements : ...
Page 32
JBX Sealed Series Push-Pull Connectors EC : Double Nut Panel Receptacle EC : Double nut receptacle Line Receptacle PE : Cable mounted receptacle SE : Fixed receptacle with cable clamping SE : Sealed Panel Mount Cable Receptacle ...
Page 33
JBX Sealed Series Push-Pull Connectors Dimensions size Sealed Double Nut Panel Receptacle SE : Sealed Sealed Panel Mount Cable Receptacle FE : Sealed Straight Plug with cable clamping Shell size/styles: Shell size ...
Page 34
JBX Sealed Series Push-Pull Connectors Keying Only G keying is available in standard version (0° keying angle, plugs with pin contacts, receptacles with female contacts) for . the different types of shells Contact layouts Multi contact inserts Shell size 0 ...
Page 35
JBX Sealed Series Push-Pull Connectors Contact layouts Shell size 2 02 Male insulator wire side Solder S Crimp C PCB straight tails* XX PCB right angles* Contact diameter mm 1.3 Solder Max. AWG 16 Crimp wire Max. AWG 1 2 ...
Page 36
JBX Sealed Series Push-Pull Connectors Technical characteristics The technical characteristics are the same as for the standard JBX series except the following ones: Material - Specific additional elements Component Material Seals Nitril & Silicon rubber Protective boot Elastolan (UPR) Mechanical ...
Page 37
JBX Series Push-Pull Connectors Accessories JBX Insulating washer 2 Washers Nut Receptacle For use with JBX only, not sealed JBX or JKX Grounding washer Ø Ø B For use with JBX only, not sealed JBX or JKX Shell ...
Page 38
JBX Series Push-Pull Connectors Accessories JBX Locking washer Piece part JBX Crimp contacts (if ordered separately) Shell size Solder contacts (if ordered separately) Shell size Ø Contact Solder contacts of 0.5 mm ...
Page 39
JBX Series Push-Pull Connectors Piece parts JBX Inserts for removable solder and crimp contacts Shell size Insert ...
Page 40
... JBX Series Push-Pull Connectors Toolings JBX Manual extraction tool Contacts automatically extracted The extraction tool is similar for both male and female contacts. The contact is automatically extracted without the need of pulling onto the cable. Crimping tool Specifications MIL-C-22520 / 7.01 Contacts 0 0.9 mm and 1.3 mm Specifications MIL-C-22520 / 7 ...
Page 41
JBX Series Push-Pull Connectors Locator for pin and socket 0.7 - 0.9 mm and contacts Shell Ø Contact AWG size ...
Page 42
... JBX Series Push-Pull Connectors Conversion table Milimeters / Inches (mm) (inches) (mm) 0.1 0.00394 8.2 0.2 0.00788 8.4 0.3 0.01182 8.6 0.4 0.01576 8.8 0.5 0.01970 9.0 0.6 0.02364 9.2 0.7 0.02758 9.4 0.8 0.03152 9.6 0.9 0.03546 9.8 1.0 0.03940 10.0 1.1 0.04334 10 ...
Page 43
JBX Series Push-Pull Connectors Request form please fill in and fax to SOURIAU - Customer service Name : ...................................................................................................... Tel number : .......................... Fax number : ...................................... Title : .......................................................................................................... E-mail : ................................................................................................... Company :.................................................................................................................................................................................................................... Address : ..................................................................................................................................................................................................................... Applications : ...
Page 44
www.souriau.com ...