2-231652-7 TE Connectivity, 2-231652-7 Datasheet

2-231652-7

Manufacturer Part Number

2-231652-7

Description

MOD PLUG HAND TOOL ASSY W/DIE

Manufacturer

TE Connectivity

Type

Toolr

Datasheets

1.2-231652-7.pdf (7 pages)

2.2-231652-7.pdf (1 pages)

Specifications of 2-231652-7

Product Length (mm)

197mm

Product Depth (mm)

69.8mm

Product Height (mm)

30.5mm

Rohs Compliant

Primary Type

Modular

Tool Type

Hand Die Tool

Used With

Modular Tooling and Dies

Lead Free Status / RoHS Status

RoHS Not Applicable

Current page: 1 of 7
Download datasheet (167Kb)

1. INTRODUCTION

Modular Plug Hand Tool (Premium Grade) 231652–[ ]

(shown in Figure 1) is designed to terminate modular

plug connectors onto stranded or solid, shielded or

unshielded flat oval cable or round cable. The tool

also cuts and strips unshielded flat oval cable; other

cable must be prepared by separate tools.

Each tool includes Die Set 853400–[ ] (see Figure 2),

except Tool 2–231652–0 which is available without a

die set. The die sets are also available separately.

All International Rights Reserved.

AMP and Tyco are trademarks.

*Trademark

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume

applications. A wide selection of powered application equipment for extended–use, production operations is available.

Flat Oval

Cable

Stripper

2002 Tyco Electronics Corporation, Harrisburg, PA.

NOTE

Indenter (Die)

Color Code Dot

Cable

Cutter

Dimensions in this instruction sheet are in

millimeters [with inches in brackets].

CAUTION

Figure 1

DO NOT cycle the tool without a

die in place; otherwise, damage

to the stripping blades may occur.

Die Holding

Screw

Ratchet

Release

(Pawl)

Handle

This controlled document is subject to change.

For latest revision call the AMP FAX* number.

Modular Plug Hand Tool

(Premium Grade) 231652–[ ]

Nest (Die)

Color Code Dot

Ratchet

Read and understand this instruction sheet before

using the tool. For information on the modular

interconnection system, see Catalog 82066.

Reasons for reissue of this instruction sheet are

provided in Section 8, REVISION SUMMARY.

2. DESCRIPTION

The die set consists of a nest and an indenter, each

marked with a color code dot. The die set is held in

the tool by a single die holding screw. Each die set

is unique to its purpose, but die sets can be

interchanged to accommodate any modular plug.

Refer to Figure 2.

The tool features a wire cutter and flat oval cable

stripper to prepare unshielded flat oval cable. The tool

handle ensures full crimping. Once engaged, the

ratchet will not release until the handles have been

FULLY closed, unless the ratchet release (pawl) is

depressed to manually release the ratchet. When

depressed, the pawl prevents crimping of an

improperly positioned modular plug.

2–231652–1

2–231652–2

2–231652–3

2–231652–6

2–231652–7

2–231652–8

2–231652–4

3–231652–0

3–231652–1

CAUTION

Same as preceding tool except packaged in “clamshell” for retail display.

TOOL

The dies bottom before the ratchet releases.

This feature ensures maximum electrical and

tensile performance of the crimp. DO NOT

re–adjust the ratchet.

TOOLING ASSISTANCE CENTER 1–800–722–1111

AMP FAX/PRODUCT INFO 1–800–522–6752

For Regional Customer Service, visit our website at

www.tycoelectronics.com

1–853400–0

NUMBER

853400–1

853400–3

853400–6

853400–7

853400–8

PART

(Figure 1)

CORRESPONDING DIE SET

Figure 2

COLOR

Orange

CODE

Green

Black

Violet

White

DOT

Blue

Instruction Sheet

408–9767

Conductor), Keyed,

4–Position Handset

High Performance

07 JUN 02 Rev H

2–, 4–, 6–Position

Line, Blue (Small

DESCRIPTION

(Modular Plug

Offset Latch

Conductor)

Long Body

8–Position

6–Position

8–Position

Shielded

Type)

1 of 7

LOC B

Related parts for 2-231652-7

2-231652-7 Summary of contents

Page 1

... PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended–use, production operations is available. 1. INTRODUCTION Modular Plug Hand Tool (Premium Grade) 231652–[ ] ...

Page 2

... Shielded D Standard modular plugs are designed to be used with cable having an outside diameter of 0.89 to 0.99 [.035 to .039]. Use blue (small conductor) modular plugs with cable having an outside diameter of 0.74 to 0.86 [.029 to .034 Modular Plug Hand Tool (Premium Grade) 231652– NOT squeeze handles together while pulling NOTE cable out ...

Page 3

... Failure to fully seat the modular plug assembly in CAUTION the die cavity will cause the indenter to mis–align with the internal strain reliefs of the modular plug, which may result in damage to the die set. 3. Hold the modular plug in the fully seated position, and squeeze tool handles until ratchet releases ...

Page 4

... The die set must be in the tool when adjusting NOTE the flat oval cable stripper. 1. Close tool handles until the dies bottom, but DO NOT release the handles. 2. Loosen the two screws that hold the movable blade assembly. 408–9767 Terminal Note: Not to Scale ...

Page 5

... Daily Maintenance Foreign particles should be cleaned from the tool Fixed Blade using a soft, clean, lint–free cloth or brush. Make sure Support Plate all pins, rings and other retaining hardware is in place, and that the die set is undamaged. Lightly lubricate all ...

Page 6

... Y Refer to Figure 2 for a cross–reference of tool to die set part numbers Modular Plug Hand Tool (Premium Grade) 231652–[ ] set, and place it back into service. If the crimp height is not within acceptable limits, return the tool (with die set) to Tyco Electronics for evaluation (refer to Section 7) ...

Page 7

... Screws, Modular Plug Hand Tool, 4– and 6–Position Line Die Set, 8–Position Die Set, and 6–Position Long Body Die Set TOOL KIT — Carrying Case, Screwdriver, Set of Strip Blades, Cutoff Blade, 2 Support Plates, 4 Pan Head 1–231666–3 Screws, Modular Plug Hand Tool, 4– and 6–Position Line Die Set, 8–Position Die Set, 6–Position Long Body Die Set, and 4– ...

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