PLUG, SOLARLOK, 4MM , POS

1394461-3

Manufacturer Part Number1394461-3
DescriptionPLUG, SOLARLOK, 4MM , POS
ManufacturerTE Connectivity
SeriesSolarLok
TypeMale Coupler
1394461-3 datasheets
Product Change Notification
 

Specifications of 1394461-3

GenderMBody OrientationStraight
Housing MaterialPolyphenylene OxideNumber Of Contacts1POS
Number Of Ports1PortNumber Of Terminals1
Current Rating (max)25APitch (mm)Not Requiredmm
Contact MaterialCopper ZincOperating Temp Range-40C to 105C
Mounting StyleCableContact PlatingSilver
Product Depth (mm)18mmConnector TypePhotovoltaic
Contact TerminationCrimpNo. Of Contacts1
Connector MountingCableColourBlack
Rohs CompliantYesCoded, KeyedPlus
Features12 AWGProduct TypeConnector
Insulation Diameter (mm [in])5.50 - 8.00 [.216 - .315]Type Of ConnectorCable Coupler
Wire Size (mm² [awg])4.0² [12]KeyingPlus
Contact Base MaterialCopper ZincContact FinishSilver Plate
Housing ColorBlackRohs/elv ComplianceRoHS compliant, ELV compliant
Lead Free Solder ProcessesNot relevant for lead free processRohs/elv Compliance HistoryAlways was RoHS compliant
Packaging Quantity100Lead Free Status / RoHS StatusCompliant
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SOLARLOK
Photovoltaic Interconnection System
RoHS
Ready

1394461-3 Summary of contents

  • Page 1

    SOLARLOK Photovoltaic Interconnection System RoHS Ready ...

  • Page 2

    SOLARLOK Photovoltaic Interconnection System Table of Contents The SOLARLOK Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 3

    SOLARLOK Photovoltaic Interconnection System The SOLARLOK Concept System Features Junction Box I Variable wiring options I Easily accessible I Simple, fast and cost-effective assembly I Flat, low profile design I High current carrying capacity I Good thermal balance I Connectorized ...

  • Page 4

    SOLARLOK Photovoltaic Interconnection System Large Junction Box – Serial Interconnection All mentioned versions are standard. Plus-connection see drawing. Junction Box with Mounted Cable and Connectors Contact Part Number Rails 1740300-2 6 1987294-2 6 1987254-2 6 1740077-1 4 1740077 ...

  • Page 5

    SOLARLOK Photovoltaic Interconnection System 5-Rail Junction Box – Serial Interconnection All mentioned versions are standard. Plus-connection see drawing. TÜV and UL pending. Junction Box with Mounted Cable and Connectors Contact Part Number Rails 1987858-3 5 1987982-3 5 Junction Box with ...

  • Page 6

    SOLARLOK Photovoltaic Interconnection System Medium Junction Box – Serial Interconnection All mentioned versions are standard. Plus-connection see drawing. Junction Box with Mounted Cable and Connectors Contact Part Number Rails 1987002-4 4 1740699-6 4 1740971-2 4 Junction Box with Connector Outlet ...

  • Page 7

    SOLARLOK Photovoltaic Interconnection System Medium Junction Box – Serial Interconnection – Special Versions All mentioned versions are standard. Plus-connection see drawing. Junction Box with Mounted Cable and Connectors Contact Part Number Rails 3-1740699-9 4 3-1740699-8 4 0-1987994-1 4 0-1987995-1 4 ...

  • Page 8

    SOLARLOK Photovoltaic Interconnection System Small Junction Box – Serial Interconnection All mentioned versions are standard. Plus-connection see drawing. Junction Box with Mounted Cable and Connectors Contact Part Number Rails 1740425-5 3 1987225-6 3 1987252-1 3 Junction Box with Connector Outlet ...

  • Page 9

    SOLARLOK Photovoltaic Interconnection System Eco Junction Box – Serial Interconnection All mentioned versions are standard. Plus-connection see drawing. TÜV and UL pending. Junction Box with Mounted Cable and Standard Connectors Contact Part Number Rails 1987392-1 2 1987392-2 2 Junction Box ...

  • Page 10

    SOLARLOK Photovoltaic Interconnection System Slim Junction Box – Serial Interconnection All mentioned versions are standard. Plus-connection see drawing. UL pending. Junction Box with Mounted Cable and Standard Connectors Contact Part Number Rails 1971158-2 2 Junction Box with Mounted Cable and ...

  • Page 11

    SOLARLOK Photovoltaic Interconnection System Micro Junction Box – Serial Interconnection All mentioned versions are standard. Plus-connection see drawing. TÜV pending. Micro Junction Box with Overmolded Cable Contact Part Number Rails 1954875-3 2 Standard mounting on the panel with silicone glue ...

  • Page 12

    SOLARLOK Photovoltaic Interconnection System Junction Boxes for Building integrated PV Applications (BiPV) Attention not permitted to use this product and products including it in the USA. TÜV pending. Wing-Edge Junction Box Part Number 10 All dimensions are in ...

  • Page 13

    SOLARLOK Photovoltaic Interconnection System Junction Boxes for Building integrated PV Applications (BiPV) Connection of foil by soldering. Required potting material please see application specification. Straddle Edge Junction Box Part Number Accessories All dimensions are in millimeters unless otherwise specified. All ...

  • Page 14

    SOLARLOK Photovoltaic Interconnection System Solar Labels Product Features I UV resistant I Meet IEC61215 Edition 2.0, IEC61646 Edition 2.0 I UL- certified I Withstand harsh outdoor environments I Labels can be customized to customer requirements (design, logos, colors, specifications, etc.) ...

  • Page 15

    SOLARLOK Photovoltaic Interconnection System Combiner Box Product Features I Combines strings I Converts to standard wires I Completely pre-assembled I Plug and play design provides labor savings and minimizes installer error during installation I Uses existing ...

  • Page 16

    ... Wire Size Part Number 2 (mm ) 0-1394461-1 2.5 0-1394461-3 4.0 6-1394461-5 6.0 0-1394461-2 2.5 0-1394461-4 4.0 6-1394461-6 6.0 6-1394461-1 2.5 6-1394461-2 4.0 6-1394461-4 6.0 Wire Size Part Number 2 (mm ) 1740940-3 – ...

  • Page 17

    SOLARLOK Photovoltaic Interconnection System Cable Coupler – Slim Line Female Cable Coupler (Kit with Screw-Machined Contact) Wire Size Part Number 2 (mm ) 0-1987559-1 2.5 1-1987559-1 4.0 0-1987559-2 2.5 1-1987559-2 4.0 Male Cable Coupler (Kit with Screw-Machined Contact) Wire Size ...

  • Page 18

    SOLARLOK Photovoltaic Interconnection System T-Branch Connector Standard Connector Dust Covers 16 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. Parallel Interconnection using T-Branch Connector (Male-to-Male) Part Number 1534611-1 1534611-2 ...

  • Page 19

    SOLARLOK Photovoltaic Interconnection System DC Converter Receptacle With O-Ring and Metal Nut (Kit with Screw-Machined Contact) Wire Size Part Number 2 (mm ) 0-1394738-1 2.5 0-1394738-3 4.0 0-1394738-9 6.0 0-1394738-2 2.5 0-1394738-4 4.0 1-1394738-0 6.0 With Flat Seal and Plastic ...

  • Page 20

    SOLARLOK Photovoltaic Interconnection System AC Inverter Connector Product Facts I Current Rating per Pole I Voltage Rating: 400 V I Protection Degree: IP67 (mated) I No. of Positions: 5 Poles I Temperature Range: –40 ° +50 ...

  • Page 21

    SOLARLOK Photovoltaic Interconnection System Field Wiring, Switching and Protection Product Features Switching I Modular product concept I One- / two-pole switches I Current Voltage up to 1,000 Compact, standardized design I ...

  • Page 22

    SOLARLOK Photovoltaic Interconnection System Solar Cable – TÜV and UL certified Product Facts I Dual wall insulation I Electron beam cross-linked I Excellent resistance to UV, water, ozone, fluids, salt, general weathering I Excellent resistance to abrasion I Halogen free, ...

  • Page 23

    SOLARLOK Photovoltaic Interconnection System Solar Cable, 1-Pole Solar Cable, 1-Pole I TÜV approved (2Pfg1169/08.2007 approved (Subject 4703) TÜV Approved (ZKLA) Cable Cross Section Part Number 2 (mm ) 0-956297-4 2.5 1-956297-4 2.5 0-956297-5 2.5 1-956297-5 2.5 0-956297-6 2.5 ...

  • Page 24

    ... SOLARLOK Photovoltaic Interconnection System Wiring Example with Extension Cables 5 3 Male Cable Coupler (+) 1 1394461-3 Male Cable Coupler (–) 2 1394461-4 Female Cable Coupler (+) 3 1394462-3 Female Cable Coupler (–) 4 1394462-4 Female Cable Coupler (–) 5 1394462-4 2 Configuration Example at 4 Cable Assembly Wire Size: 2 4.0 mm ...

  • Page 25

    SOLARLOK Photovoltaic Interconnection System Grounding Solutions Product Features I Self-tapping screw or nut and locking ring I Quick and easy mounting I Four-point contact to wire I Low interface resistance I Toolless termination I Re-terminateable times I ...

  • Page 26

    ... Serial Interconnection for Junction Boxes with Cable Glands 1394462-4 1394461-4 1394462-4 1394738-4 24 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. 2 (4.0 mm Wiring) 6-1394461-2 DC/AC Converter Catalog 889753-3 Revised 9-2009 1394462-3 1394462-3 1394738-3 ...

  • Page 27

    SOLARLOK Photovoltaic Interconnection System Interconnection Examples Serial Interconnection for Junction Boxes with Plug Connectors 1394462-4 1394462-3 1394462-4 1394738-4 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. (continued) 2 (4.0 ...

  • Page 28

    SOLARLOK Photovoltaic Interconnection System Application Tooling Cable Assembly Tooling SOLARLOK Electric Terminator CS 200 Base Machine: Part No. 539630-1 26 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. Catalog ...

  • Page 29

    SOLARLOK Photovoltaic Interconnection System Application Tooling Junction Box Assembly Tooling Field Service Kit Part No. 1534858-1 (Metric Wire) All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. (continued) Catalog 889753-3 ...

  • Page 30

    SOLARLOK Photovoltaic Interconnection System Contacts 24.25 4.1 4.0 26.75 4.1 4.0 26.2 4.5 5.7 27.7 4.5 5.7 28 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. Female Contacts (Screw-Machined) ...

  • Page 31

    ... Part No. 1394465-4 The grommet has to be matched with the outer diameter of the solar cable (see customer drawing, Part No. 1394461 and Part No. 1394462) and the pinch ring (Part No. 1418677-2) must be applied. All dimensions are in millimeters unless otherwise specified. All specifications subject to change. ...

  • Page 32

    SOLARLOK Photovoltaic Interconnection System Assembly and Installation Guidelines When assembling the connectors, the following sequence must be followed: 1 Stripping the Wire (please refer to application specification # 114-74013). 2 Insert the stripped wire into the wire crimp barrel until ...

  • Page 33

    SOLARLOK Photovoltaic Interconnection System Assembly and Installation Guidelines 3.2 Connector Latching When mating the SOLARLOK connectors, ensure the following: I Connectors labeled with a plus or minus are keyed and can only be mated to similarly marked and keyed connectors. ...

  • Page 34

    SOLARLOK Photovoltaic Interconnection System Assembly and Installation Guidelines 4. Application Examples Abb. 7: Serial (Wire Diagram) 5. Storage See Product Specification 108-18701 I 6. Tooling Find available tools for the contact crimping on page 26 (please specify required wire gauge). ...

  • Page 35

    SOLARLOK Photovoltaic Interconnection System Technical Data (Junction Box and One Pole Plug Connectors) Materials Socket and Pin Contacts: Housing: Color Connector, Junction Box: Electrical Features Withstanding Voltage: Current Rating: Contact Resistance: Contact Resistance (typical): Protection Class: Mechanical Features Junction Boxes ...

  • Page 36

    ... 956297-5 956297-6 1-956297-4 1-956297-5 1-956297-6 956298-4 956298-5 956298-6 1-956298-4 1-956298-5 1-956298-6 956299-4 956299-5 956299-6 1-956299-4 1-956299-5 1-956299-6 1102855-3 1394461-1 1394461-2 1394461-3 1394461-4 6-1394461-1 6-1394461-2 6-1394461-4 6-1394461-5 6-1394461-6 1394462-1 1394462-2 1394462-3 1394462-4 5-1394462-5 5-1394462-6 1394465-1 1394465-2 1394465-3 1394465-4 1394465-5 1394470-1 2-1394723-4 3-1394723-0 ...

  • Page 37

    SOLARLOK Photovoltaic Interconnection System Numerical Index Part Number Page Part Number 1987280-2 28 1-1987376-3 1987280-3 28 1-1987376-4 1987280-4 28 1-1987376-5 1987280-5 28 2-1987376-1 1987281-1 28 2-1987376-2 1987281-2 28 2-1987376-3 1987281-3 28 2-1987376-4 1987281-4 28 2-1987376-5 1987281-5 28 3-1987376-1 1987286-4 15 ...

  • Page 38

    SOLARLOK Photovoltaic Interconnection System Restriction on the Use of Hazardous Substances (RoHS) Restriction on the Use At Tyco Electronics, we’re ready to support your RoHS requirements. We’ve assessed more than 1.5 million end items/components for RoHS compliance, and issued new ...

  • Page 39

    Americas Argentina – Buenos Aires Canada – Toronto Phone: +54-11-4733-2200 Phone: +1-905-475-6222 Fax: +54-11-4733-2211 Fax: Product Information Center: Brasil – São Paulo Phone: +1-905-470-4425 Phone: +55-11-2103-6000 Fax: Fax: +55-11-2103-6030 Colombia – Bogota Chile – Santiago Phone: +57-1-319-8959 Phone: +56-2-345-0361 Fax: ...

  • Page 40

    Tyco Electronics AMP GmbH AMPèrestr. 12–14 64625 Bensheim / Germany Phone: +49-(0)6251-133-0 Fax: +49-(0)6251-133-1600 www.tycoelectronics.com SOLARLOK, SOLKLIP, TE Logo and Tyco Electronics are trademarks. © 2009 Tyco Electronics Ltd. 889753-3 Revised 9-2009 12M ST ...