521596-2 TE Connectivity, 521596-2 Datasheet

521596-2

Manufacturer Part Number

521596-2

Description

187 ULTRA-POD FLAG 22-18 TPBR

Manufacturer

TE Connectivity

Type

Quick Disconnect Terr

Datasheet

1.521596-2.pdf (15 pages)

Specifications of 521596-2

Tab Size

2.42mm²

Wire Gauge

18-22

Body Material

Brass

Gender

Insulation

Nylon

Color

Natural

Proprietary Name

Ultra-Pod

Receptacle Style

Flag

Mating Area Interface Dimensions (mm [in])

4.75 x 0.51 [.187 x .020]

Insulation Diameter (mm [in])

1.52-2.79 [.060-.110]

Insertion Force

Normal

Finish

Tin

Insulation Support

Fully Insulated

Yes

Wire Range (mm [awg])

0.30-0.90² [22-18]

Ul Flammability Rating

UL 94V-0

Housing Material

Nylon

Rohs/elv Compliance

RoHS compliant, ELV compliant

Lead Free Solder Processes

Not relevant for lead free process

Rohs/elv Compliance History

Always was RoHS compliant

Packaging Method

Strip

Lead Free Status / RoHS Status

Compliant

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Product Facts

■

Performance Capabilities

■

Catalog 82004

Revised 12-10

www.tycoelectronics.com

One-piece Fully Insulated

Premier Line FASTON

Receptacle crimp helps

prevent shock and short

hazards

Designed for correct lead-in

of tab

Designed for full mating

with a variety of tab styles

including those with

shoulders

Funnel wire entry

Wire Stop

Visual inspection of crimp

and wire brush

Assemblies are color-coded

by wire size

Assemblies contain wire

size and tab size

designation

Mating tab thickness

marked on terminal and

visible through housing

(.110, .187 and .205 Series)

Application tooling

available to meet

production requirements

Tin plated copper alloy

terminals

UL rated at + 105°C

Terminates 26-10 AWG

solid, fused and stranded

wire (Flags terminate

stranded wire only)

Meets UL-310 specification

for quick connect terminals;

UL listed under

File No. E-66717

Meets CSA C22.2, No. 153

specification for quick

connect terminals;

CSA Certified under

File No. LR 7189

600-volt application

capability (1,000 volts for

signs and fixtures)

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets

are metric equivalents.

FASTON Terminals (Insulated and Uninsulated)

Ultra-Fast Fully Insulated FASTON Receptacles and Tabs

The Ultra-Fast Fully Insulated

FASTON Receptacle and

Tab offers the advantage of

a completely protected

terminal and a wire crimp

with comparable

electromechanical

performance to open barrel

“F” crimp FASTON Terminals.

The “User-Friendly” design

combines easy mating with

rounded corners. The .187

and .250 series receptacles

incorporate a two-stage roll

configuration and a canti-

lever mounted dimple which

provides easy insertion and

multiple independent points

of contact for reduced tab

interface resistance.

Ultra-Fast Fully Insulated

FASTON Receptacles,

Flag Receptacles and Tabs

preclude the need for costly

electrical safety interlocks or

special protective shields to

help prevent shock hazards.

In addition, electrical short

circuits from exposed leads

are eliminated, even in

equipment requiring close

contact spacing.

The Ultra-Fast FASTON

Receptacle, Flag Receptacle

Dimensions are shown for

reference purposes only.

Specifications subject

to change.

and Tab are preinsulated

assemblies featuring a

housing molded from

type 6/6 nylon material

with a +130°C UL

temperature rating.

The Ultra-Fast FASTON

Receptacle housing

completely encloses a tin

plated copper alloy Premier

FASTON receptacle which

has been stress-relieved for

increased durability and

resistance to abuse. The

FASTON receptacle is

recessed sufficiently within

the housing to allow its use

in 600-volt applications. The

receptacle portion of the

terminal is designed for

positive mating with a variety

of tabs, including those with

shoulders. The housing has

a slotted membrane which

is displaced by two tab

shoulders allowing proper

engagement of tab and

receptacle while maintaining

the fully insulated

characteristic.

Positive entry and lead-in of

the tab is provided by the

inner housing wall and the

lead-in on the terminal rolls.

USA: +1 (800) 522-6752

Canada: +1 (905) 470-4425

Mexico/C. Am.: +52 (0) 55-1106-0814

South America: +55 (0) 11-2103-6000

This permits positive

engagement, even in blind

mating locations.

The Ultra-Fast FASTON

Tab housing completely

encloses a tin plated copper

alloy FASTON tab. The

FASTON tab is recessed

sufficiently within the

housing to allow its use in

600-volt applications. The

housing is designed to

completely encapsulate the

tab and receptacle when the

two are mated.

Quality control is easily

maintained. The nylon

housing is translucent,

allowing visual inspection of

the termination. In addition,

a crimp code on the platform

hand tool is indented into the

housing during the crimping

operation which identifies

that the proper crimp dies

were used.

Depending on

production requirements,

Tyco Electronics provides

a complete selection of

terminating equipment from

hand tools to automatic

lead makers.

Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666

France: +33 (0) 1-3420-8686

China: +86 (0) 400-820-6015

Related parts for 521596-2

521596-2 Summary of contents

Page 1

FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Fully Insulated FASTON Receptacles and Tabs Product Facts One-piece Fully Insulated ■ Premier Line FASTON Receptacle crimp helps prevent shock and short hazards ■ Designed for correct lead-in of tab Designed for full mating ...

Page 2

FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Fully Insulated FASTON Receptacles and Tabs Test Specifications The following information and accompanying graphs are taken from Tyco Electronics Product Qualification Testing of Ultra-Fast FASTON product. Tests were conducted on representative production samples, and ...

Page 3

FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Fully Insulated FASTON Receptacles and Tabs Ultra-Fast Fully Insulated FASTON Receptacles A Material Housing — Nylon Type 6/6 Flammability — V-2 Terminal — Tin plated, copper alloy Wire Size Color Code (Translucent) ...

Page 4

FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Fully Insulated FASTON Receptacles and Tabs Ultra-Fast Fully Insulated FASTON Tabs Material Housing — Nylon Type 6/6 Flammability — V-2 Terminal — Tin plated, copper alloy Color Code (Translucent) Description Wire Range ...

Page 5

FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs Product Facts One-piece fully insulated ■ ■ Tested by TUV File No. premier line FASTON E9071003 as suitable for end receptacle with insulation product certification to the ...

Page 6

FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs Ultra-Fast Plus Fully Insulated FASTON Receptacles Material Housing — Nylon Flammability — V-2 Terminal — Tin plated, copper alloy Color Code (Translucent) Red — 22-18 ...

Page 7

FASTON Terminals (Insulated and Uninsulated) Ultra-Pod Fully Insulated FASTON Receptacles and Tabs Product Facts Reduced insertion force ■ ■ Designed for correct lead-in of tab ■ Mates with typical 110, 187 and 250 series tab styles including those with shoulders ...

Page 8

FASTON Terminals (Insulated and Uninsulated) Ultra-Pod Fully Insulated FASTON Receptacles and Tabs Insulation Support Wire Ins. Dia. Description Range Range .110 .080-.120 22-18 Series 2.03-3.05 .090-.130 20-16 2.29-3.30 .187 Series 18-16 or (2) .105 Max. 2-18 2.67 .090-.130 22-18 2.29-3.30 ...

Page 9

... Material 1 Color Part Numbers and Finish Brass 521470-1 4 Natural 521470-2 4 Tin Plated Brass 1969106-2 3,5 Brass 521596-1 4 Natural Tin Plated Brass 521596-2 4 Brass 521598-1 3 Natural Tin Plated Brass 521598-2 3 Brass 521600-1 4 Natural Tin Plated Brass 521600-2 4 Brass 521471-1 4 Natural 521471-2 ...

Page 10

FASTON Terminals (Insulated and Uninsulated) Ultra-Pod Fully Insulated FASTON Receptacles and Tabs Positive Lock Insulation Support C Wire Ins. Dia. Description Range Range .187 .110-.180 18-14 2.79-4.57 Series .250 .110-.180 18-14 Series 2.79-4.57 1 Flammability rating of plastic material. 2 ...

Page 11

FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs Product Facts Pre-insulated terminal ■ designed for complete and uniform reliability in the most difficult circuit environment ■ Consists of an unplated or tin plated brass body or a tin ...

Page 12

FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs Receptacles Receptacle Style A — No dimple with wire stop B — Dimple with wire stop C — No dimple, no wire stop .250 Series Dimensions Wire Size Circular Mils ...

Page 13

FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs Receptacles (Continued) Dimensions Wire Size Circular Mils Series Style Nom. Max. .230 .800 16-14 5.84 20.32 2,050-5,180 B .230 .900 [1.04-2.62] .187 5.84 22.86 16-14 ...

Page 14

FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs Positive Lock Receptacle Low Insertion Force with Locking Device Description For Tab .250 x .032 † Not UL or CSA approved or listed. Tab Description For Receptacle .250 x .032 ...

Page 15

FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs Fully Insulated Receptacles Insulation Sleeve — Nylon Description For Tab .250 x .032 Budget Line PIDG FASTON Receptacles Material Insulation — PVC, UL 94V-0 Receptacle Body — Brass Plating — ...

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