ZZL-4016-36LD AMPHENOL AEROSPACE, ZZL-4016-36LD Datasheet

Page 1

...

Page 2

... Dummy Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Protection Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Sales Office Listing If more information is needed concerning the connectors covered in this publication there are special application needs, please contact: Amphenol Corporation Amphenol Aerospace 40-60 Delaware Avenue Sidney, New York 13838-1395 Telephone: 607-563-5011 Fax: 607-563-5351 Website: www.amphenol-aerospace.com Amphenol is a Certified ISO 9001 Manufacturer. ...

Page 3

Amphenol /Pyle ® MIL-C-26500 Connectors - environmental connectors for military/aerospace applications High quality and dependability are the earned reputations of the Amphenol of connectors designed to meet the specification requirements of MIL-C-26500. Serving such diverse fields as avionics, missile systems, ...

Page 4

MIL-C-26500 Connectors features ® ® Amphenol /Pyle MIL-C-26500 Connectors are qualified to Mil- itary Specification MIL-C-26500, as well as numerous high per- formance customer specifications. As the chart below indicates, these connectors are available with aluminum or stainless steel shells ...

Page 5

MIL-C-26500 specifications TEST REQUIREMENTS Air Leakage (Classes & K) Altitude Immersion (Classes & K) Contact Retention (Classes & K) Collet Retention Contact Insertion Force (Classes & K) Coupling ...

Page 6

MIL-C-26500 insert arrangements Contact cavities are identified with a spiral guide line indicating cavity sequence. The first and last cavities are numbered and every tenth cavity is bracketed 08-02 08-03 10-02 10- ...

Page 7

MIL-C-26500 aluminum/stainless steel, threaded/bayonet coupling THREADED COUPLING PYLE ZZY MS2426X( )TXX Shell Style (Stainless Steel pictured) Square Flange Mounted Receptacle Threaded Coupling Single Hole (D-Hole) Mounted Receptacle Threaded Coupling Straight Plug Threaded Coupling BAYONET COUPLING PYLE ZZW MS2426X( )BXX Shell ...

Page 8

MIL-C-26500 aluminum/stainless steel ratchet lock coupling RATCHET LOCK PLUG PYLE ZZY Shell Style (Stainless steel only) Ratchet Lock Plug Non-Decoupling * See how to order, page 7, for further description of hardware classes. ** See how to order, page 7, ...

Page 9

MIL-C-26500 – how to order aluminum/stainless steel, threaded/bayonet/ratchet lock coupling Military Designation Sample ordering number: Shell Style MS24264 – Square Flange Receptacle MS24265 – Single Hole Mounting Receptacle MS24266 – Straight Plug Class R – Aluminum, non-conductive (black anodize finish) ...

Page 10

MIL-C-26500 – how to order aluminum/stainless steel, ratchet lock plug, mating flange receptacle ® ® Amphenol /Pyle connectors are specifically designed to meet high vibration requirements above and beyond the specification require- ments of MIL-C-26500. The plug connector features a ...

Page 11

Flange Mounted Receptacle aluminum/stainless steel threaded coupling Cable Support Thread M Alum. Shell Steel UNEF-2A Size NS-2A Modified 08** NA .437-28 10 .563-36 .562-24 12 .733-36 .750-20 14 .803-36 .812-20 16 .930-36 .937-20 18 1.036-36 1.062-18 20 1.161-36 1.187-18 22 ...

Page 12

D-Hole Mounted Receptacle aluminum/stainless steel threaded coupling Aluminum Connector Cable Support Thread M including Contacts Alum. Shell Steel UNEF-2A Size NS-2A Modified .563-36 .562-24 12** NA .750-20 14 .803-36 .812-20 16 .930-36 .937-20 18 1.036-36 1.062-18 ...

Page 13

Straight Plug aluminum/stainless steel threaded coupling Cable Support Thread M Shell Steel Size NS-2A 08 .563-36 12 .733-36 14 .803-36 16 .930-36 18 1.036-36 20 1.161-36 22 1.286-36 24 1.411-36 28† 1.661-36 NA designates not available. All dimensions ...

Page 14

Flange Mounted Receptacle aluminum/stainless steel bayonet coupling Cable Support Thread M Shell Steel Size NS-2A 08 .563-36 12 .733-36 14 .803-36 16 .930-36 18 1.036-36 20 1.161-36 22 1.286-36 24 designates not available. All ...

Page 15

D-Hole Mounted Receptacle aluminum/stainless steel bayonet coupling Cable Support Thread M Alum. Shell Steel UNEF-2A Size NS-2A Modified 08** NA .437-28 10 .563-36 .562-24 12** NA .750-20 14 .803-36 .812-20 16 .930-36 .937-20 18 1.036-36 1.062-18 20 1.161-36 1.187-18 22 ...

Page 16

Straight Plug aluminum/stainless steel bayonet coupling Cable Support Shell Steel Size NS-2A 08 .563-36 12 .733-36 14 .803-36 16 .930-36 18 1.036-36 20 1.161-36 22 1.286-36 24 1.411- designates not available. All dimensions for reference ...

Page 17

Non-Decoupling, Ratchet Lock Plug stainless steel ratchet lock coupling NA designates not available. All dimensions for reference only. Shell Cable Support Coupling Coupling Nut Size Thread M Thread .563-36 .687-24 12 .733-36 .875-20 14 .803-36 ...

Page 18

Ratchet Lock Plug and Mating Flange Receptacle aluminum/stainless steel ratchet lock coupling Coupling Cable Shell Support Size Thread .6250-24 12 .7500-20 14 .8750-20 16 1.0000-20 18 1.0625-18 20 1.1875-18 22 1.3125-18 24 1.4375-18 28 1.7500-18 NA ...

Page 19

MIL-C-26500 – 48 Series receptacle short skirt Receptacle Short Skirt – Aluminum – Bayonet Coupling Shorter, lighter, and more economical than the standard MIL-C-26500 connector recepta- cles, the 48 Series receptacle short skirt comes in two versions: with standard flange ...

Page 20

... Number 48-7191 10-804342 48-7191-1 10-804342-1 Plug Wire Splice Amphenol Amphenol 48 Series 10- Part Part Number Number 48-7190 10-804341 48-7190-1 10-804341-1 18 Size 16 Contact Color Part Number Blue Pin ZZL-4016-36LD Socket ZZL-4116-36LD Red Size 16 Contact Color Part Number Blue Pin ZZL-4016-36LD Socket ZZL-4116-36LD Red ...

Page 21

MIL-C-26500 – Firewall Class K Class K stainless steel threaded coupling THREADED COUPLING, FIREWALL PYLE FPK, FPL, FP5K MS2761X-KXXTXX Shell Style (Firewall stainless steel only) Square Flange Mounted Receptacle Threaded Coupling Single Hole (D-Hole) Mounted Receptacle Threaded Coupling Straight Plug ...

Page 22

MIL-C-26500 – Firewall Class K Class K stainless steel bayonet coupling BAYONET COUPLING, FIREWALL PYLE FYL MS2761X-KXXBXX Shell Style (Firewall stainless steel only) Square Flange Mounted Receptacle Bayonet Coupling Single Hole (D-Hole) Mounted Receptacle Bayonet Coupling Straight Plug Bayonet Coupling ...

Page 23

MIL-C-26500 – Firewall, Class K how to order Class K stainless steel, threaded/bayonet/ratchet lock coupling Military Designation Sample ordering number: Shell Type MS27613 – Square Flange Receptacle MS27614 – Single Hole Mounting Receptacle MS27615 – Straight Plug Class K – ...

Page 24

Firewall Class K Flange Mounted Receptacle Class K stainless steel, threaded/bayonet coupling Shell Size 24** 28** NA designates not available. All dimensions for reference only. Mounting Cable Coupling Flange Support Thread Width ...

Page 25

Firewall Class K D-Hole Mounted Receptacle Class K stainless steel, threaded/bayonet coupling Cable Shell Support Size Thread 12** .733-36 14 .803-36 16 .930-36 18 1.036- 22** 1.286- designates ...

Page 26

Firewall Class K Straight Plug Class K stainless steel, threaded/bayonet coupling Shell Size 28** NA designates not available. All dimensions for reference only. Cable Coupling Coupling Nut Support Thread 1 Thread ...

Page 27

Firewall Class K Ratchet Lock Plug, Class K stainless steel, threaded coupling NA designates not available. All dimensions for reference only. Shell Cable Support Coupling Coupling Nut Size Thread M Thread .563-36 .687-24 12 .733-36 ...

Page 28

... Amphenol /Pyle is an experienced supplier of highly reliable her- metic connectors for the aircraft industry. Amphenol’s ZZL and ZZB series of hermetic receptacles are designed to the requirements of MIL-C-26500, and are available in tin-plated cold-rolled steel shells and gold-plated nickel-iron alloy contacts. Other material variations, including stainless steel, are available ...

Page 29

... Contact Amphenol/Pyle MS Number Size No. 20 10-405996-20 MS-27488-20 16 10-405996-16 MS-27488-16 12 & 10-405996-12 MS-27488-12 #1 Shielded # 2 Shielded 10-405996-8 MS27187-4 Amphenol/Pyle Contact No. Size ZZL-4020-36LD* 20 ZZL-4016-36LD* 16 ZZL-4012-36LD* 12 Amphenol/Pyle Socket No. Contact Material Size ZZL-4120-36LT Alumel 20 Chromel Constantan ZZL-4116-36LT Alumel 16 Chromel Constantan ZZL-4112-36LT Alumel 12 Chromel Constantan * Pencil clip socket design - see page 2 for description. ...

Page 30

Shielded/Coaxial Contacts for MIL-C-26500 cylindrical connectors Drawing Shielded (See below Contact Part No./ and on Contact Type next page) 48-1226-02 Pin 48-1227-02 Socket Type 1 48-1227-50 Socket #1 Shielded 48-1226-57 Pin 48-1227-57 Socket Type 2 48-1226-51, -54 Pin #1 Shielded ...

Page 31

Shielded/Coaxial Contacts, cont. for MIL-C-26500 cylindrical connectors Cable Stripping Strip cable jacket, braid and dielectric to the dimensions shown in the table on page 28. Make all cuts square and sharp, being careful not to nick braid, dielectric, or center ...

Page 32

... TP-201356 (Class 1) Insertion Tool Replacement Insertion Tool Color Amphenol/ Mil. No. Code Pyle No. MIL-I-81969/17-9 Red ZZL-R-9531-A-20 MIL-I-81969/17-4 Blue ZZL-R-9531-16 MIL-I-81969/17-5 Yellow ZZL-R-9531-12 Removal Tool Removal Tool Replacement Tip Color Amphenol/ Mil. No. Code Pyle No. MS-24256-R-20 Red ZZL-R-9557-20 MS-24256-R-16 Blue ZZL-R-9557-16 MS-24256-R-12 Yellow ZZL-R-9557-12 Crimping Tool Mil ...

Page 33

Accessories - contact terminating tools for 48 Series MIL-C-26500 connectors Crimping Tools for Shielded Contacts Amphenol Tool 357-100 Amphenol Tool 294-529 or 294-528 Standard Crimping Tool for Power Contacts Contact Insertion Tools Contact Size Amphenol Part No. 20 294-88 16 ...

Page 34

Assembly Instructions for MIL-C-26500 Connectors Contact Termination Contacts should be crimped to the wire with MS Standard hand crimping tools or specification automatic crimping machines. When stripping the wire avoid nicking wires or damaging the insula- tion ...

Page 35

Assembly Instructions for MIL-C-26500 Connectors, cont. Contact Insertion into the Connector The following steps are recommended for assembly. Contact Removal from the Connector A contact is removed from the connector insert with the extraction tool as follows: Panel Mounting NOTE: ...

Page 36

... ZZL-R-5312-A MS27291-201 ZZL-M-5312 14 MS27291-3 ZZL-R-5314-A MS27291-301 ZZL-M-5314 16 MS27291-4 ZZL-R-5316-A MS27291-401 ZZL-M-5316 1.106 18 MS27291-5 ZZL-R-5318-A MS27291-501 ZZL-M-5318 1.231 20 MS27291-14 ZZL-R-5320-A MS27291-801 ZZL-M-5320 1.356 22 MS27291-6 ZZL-R-5322-A MS27291-601 ZZL-M-5322 1.481 24 MS27291-15 ZZL-R-5324-A MS27291-901 ZZL-M-5324 1.606 Standard Straight Support (L = .781) Amphenol/ Amphenol No. Pyle No. Pyle No .230 MS27657-1 FPL-R-5314 ...

Page 37

Accessories - cable supports, cont. for MIL-C-26500 cylindrical connectors Additional right angle conduit adapters and cable support clamps are avail- able which provide added protection for the cable or wiring. Closed back cable support clamps have a removable cover; while ...

Page 38

Accessories - dummy receptacles for MIL-C-26500 cylindrical connectors Dummy Receptacles - Aluminum - Threaded or Bayonet Used as an anchoring place for disconnected plugs, dummy receptacles eliminate the problems involved in letting plugs swing freely. They also pro- vide a ...

Page 39

Accessories - protection caps for MIL-C-26500 cylindrical connectors Protection Caps and Chains - Threaded or Bayonet Protective metal caps provide an environmental seal for the connector face. They exclude dirt, dust, moisture and other foreign materials from the face of ...