21045-3 TE Connectivity, 21045-3 Datasheet

21045-3

Manufacturer Part Number

21045-3

Description

Retaining Ring

Manufacturer

TE Connectivity

Datasheets

1.21045-3.pdf (7 pages)

2.21045-3.pdf (4 pages)

Specifications of 21045-3

Rohs Compliant

Yes

For Use With

Tyco Crimp Tools

Lead Free Status / Rohs Status

Compliant

Current page: 1 of 7
Download datasheet (167Kb)

1. INTRODUCTION

Modular Plug Hand Tool (Premium Grade) 231652–[ ]

(shown in Figure 1) is designed to terminate modular

plug connectors onto stranded or solid, shielded or

unshielded flat oval cable or round cable. The tool

also cuts and strips unshielded flat oval cable; other

cable must be prepared by separate tools.

Each tool includes Die Set 853400–[ ] (see Figure 2),

except Tool 2–231652–0 which is available without a

die set. The die sets are also available separately.

All International Rights Reserved.

AMP and Tyco are trademarks.

*Trademark

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume

applications. A wide selection of powered application equipment for extended–use, production operations is available.

Flat Oval

Cable

Stripper

2002 Tyco Electronics Corporation, Harrisburg, PA.

NOTE

Indenter (Die)

Color Code Dot

Cable

Cutter

Dimensions in this instruction sheet are in

millimeters [with inches in brackets].

CAUTION

Figure 1

DO NOT cycle the tool without a

die in place; otherwise, damage

to the stripping blades may occur.

Die Holding

Screw

Ratchet

Release

(Pawl)

Handle

This controlled document is subject to change.

For latest revision call the AMP FAX* number.

Modular Plug Hand Tool

(Premium Grade) 231652–[ ]

Nest (Die)

Color Code Dot

Ratchet

Read and understand this instruction sheet before

using the tool. For information on the modular

interconnection system, see Catalog 82066.

Reasons for reissue of this instruction sheet are

provided in Section 8, REVISION SUMMARY.

2. DESCRIPTION

The die set consists of a nest and an indenter, each

marked with a color code dot. The die set is held in

the tool by a single die holding screw. Each die set

is unique to its purpose, but die sets can be

interchanged to accommodate any modular plug.

Refer to Figure 2.

The tool features a wire cutter and flat oval cable

stripper to prepare unshielded flat oval cable. The tool

handle ensures full crimping. Once engaged, the

ratchet will not release until the handles have been

FULLY closed, unless the ratchet release (pawl) is

depressed to manually release the ratchet. When

depressed, the pawl prevents crimping of an

improperly positioned modular plug.

2–231652–1

2–231652–2

2–231652–3

2–231652–6

2–231652–7

2–231652–8

2–231652–4

3–231652–0

3–231652–1

CAUTION

Same as preceding tool except packaged in “clamshell” for retail display.

TOOL

The dies bottom before the ratchet releases.

This feature ensures maximum electrical and

tensile performance of the crimp. DO NOT

re–adjust the ratchet.

TOOLING ASSISTANCE CENTER 1–800–722–1111

AMP FAX/PRODUCT INFO 1–800–522–6752

For Regional Customer Service, visit our website at

www.tycoelectronics.com

1–853400–0

NUMBER

853400–1

853400–3

853400–6

853400–7

853400–8

PART

(Figure 1)

CORRESPONDING DIE SET

Figure 2

COLOR

Orange

CODE

Green

Black

Violet

White

DOT

Blue

Instruction Sheet

408–9767

Conductor), Keyed,

4–Position Handset

High Performance

07 JUN 02 Rev H

2–, 4–, 6–Position

Line, Blue (Small

DESCRIPTION

(Modular Plug

Offset Latch

Conductor)

Long Body

8–Position

6–Position

8–Position

Shielded

Type)

1 of 7

LOC B

Related parts for 21045-3

21045-3 Summary of contents

Page 1

PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended–use, production operations is ...

Page 2

CABLE PREPARATION Refer to Figure 3, and select the appropriate cable and die set for the modular plug being used. Then proceed as follows: 3.1. Unshielded Flat Oval Cable (Figure 4) 1. Insert cable squarely into CUT slot in ...

Page 3

Cutting and Stripping Unshielded Flat Oval Cable Step 1 Unshielded Flat Oval Cable CUT Slot Step 2 Die Cable Stop STRIP Slot Step 3 Handles Closed Step 4 Cable Strip Length 12.7–14.3 [.50–.56] (Ref) Note: Not to Scale Figure 4 ...

Page 4

Terminating Modular Plug Illustrations for termination procedure show NOTE line modular plugs. Illustrations for other types of modular plugs would be similar. Step 1 Modular Plug Locking Latch Cable Bottomed in Modular Plug Step 2 Modular Plug Oriented as Shown ...

Page 5

Adjusting Flat Oval Cable Stripper Movable Blade Assembly Screw (2 Places) Replacing Blades in Flat Oval Cable Stripper 6.4 [.25] (Length) Screw (2 Places) Fixed Blade Assembly Beveled Edges of Blades Face Inward Movable Blade Assembly 9.7 [.38] (Length) Screws ...

Page 6

... Y 6 853400– 2–231652–0 8 21045–1 9 768522–1 Y Refer to Figure 2 for a cross–reference of tool to die set part numbers Modular Plug Hand Tool (Premium Grade) 231652–[ ] set, and place it back into service. If the crimp height is not within acceptable limits, return the tool (with die set) to Tyco Electronics for evaluation (refer to Section 7) ...

Page 7

PART NUMBER BLADE REPLACEMENT KIT — Blade Set–Up Gage, 4 Pan Head Screws, 1 Cutter Blade Screw, 5 Wire 231662–4 Cutter Blades, 5 Fixed Blade Holders, 5 Slider Blade Assemblies TOOL KIT — Carrying Case, Screwdriver, Set of Strip Blades, ...

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