M39029/77-428 Amphenol, M39029/77-428 Datasheet

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M39029/77-428

Manufacturer Part Number
M39029/77-428
Description
Circular MIL / Spec Connectors MIL-DTL-38999 I, III, IV Contact
Manufacturer
Amphenol
Datasheet

Specifications of M39029/77-428

Product Type
Contacts
Lead Free Status / Rohs Status
Lead free / RoHS Compliant

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Part Number
Manufacturer
Quantity
Price
Part Number:
M39029/77-428
Manufacturer:
AMP
Quantity:
192
Amphenol High Frequency Contacts
for Multi-pin Connectors
12-130-4
DIFFERENTIAL
TWINAX
TRIAX
COAXIAL
CONCENTRIC TWINAX
Amphenol
®
TWINAX PC TAIL
Aerospace
HIGH PERFORMANCE CONNECTORS
AND CONTACTS PROVIDE SECURE,
RELIABLE DATA TRANSMISSION

Related parts for M39029/77-428

M39029/77-428 Summary of contents

Page 1

... Amphenol High Frequency Contacts ® for Multi-pin Connectors 12-130-4 CONCENTRIC TWINAX COAXIAL TRIAX TWINAX PC TAIL DIFFERENTIAL TWINAX Amphenol HIGH PERFORMANCE CONNECTORS AND CONTACTS PROVIDE SECURE, RELIABLE DATA TRANSMISSION Aerospace ...

Page 2

... AMPHENOL’S WIDE RANGE OF CONTACTS MEET THE DEMANDS OF MILITARY AND AEROSPACE APPLICATIONS. Leading in the electrical connection arena, Amphenol products are used on major programs of military and commercial aircraft, military ground vehicles, space applications, missiles/ordnance, and C4ISR equipment. ...

Page 3

... Amphenol contacts are designed and qualified to a number of military specifications and standards. Always striving to meet or exceed customer needs, Amphenol is a leader in contact manufacturing. For over 50 years, Amphenol Aerospace has been in the forefront of interconnect design and manufacturing for aerospace and harsh environment applications ...

Page 4

... Guide for Selecting High Frequency Contacts and Cables................................... 51 Amphenol Sales Office and Distributor Listing ..............................inside back cover If more information on Amphenol Aerospace capabilities in contacts and intercon- nect products speak with an applications engineer about a particular project using high frequency contacts, please consult us at: ...

Page 5

... Amphenol offers a very wide range of contacts that provide high speed transmis- sion and operate in high frequency conditions. You can be assured of interconnec- tion compatibility when you come to Amphenol for your contact needs as well as your connector needs. Amphenol’s expertise in interconnection solutions assures that your contacts will mate properly and will perform to the application specifica- tions of your particular requirements ...

Page 6

... They accommodate size 8 and 12 shielded contacts of which the size 8 can be quadrax type. See pages 12-14 for performance data of Quadrax contacts. Consult Amphenol Aerospace for further information needed. * Requires modified connector to accommodate keyed contacts. ...

Page 7

... Consult Amphenol for more information. Transition Adapters In conjunction with its Differential Twinax and Quadrax contacts, Amphenol has developed a full line of Transition Adapters in order to facilitate launching of controlled impedance signals to printed circuit boards. These use differential twinax or quadrax 90° or straight receptacles and they can be either threaded or cable to board direct ...

Page 8

... High Speed Coax and Twinax Contacts Optional choices, other than standard crimp or solder 500 cycle and 1500 cycle contacts, are often required for high frequency interconnections. Amphenol offers shielded contacts for RF applications as well as balanced high sensitivity circuits. SHIELDED COAXIAL CONTACTS High speed Coax contacts within ...

Page 9

... By using standard interfaces that are based on MIL-STD-348 and can be installed in any D38999 size 8 insert, Amphenol has transformed the circular connector industry. This technology expands the use of D38999 connectors to include the microwave transmission lines within the multi-port configuration without change to a custom connector. The high frequencies are maintained by Amphenol’ ...

Page 10

... Contact Designer’s Guide at the end of this catalog Variety of Quadrax Cable Assemblies TESTING OF CABLES Rigid testing is performed 100% on cable assemblies at Amphenol before they are shipped to make sure they meet customer require- ments. These requirements include tests such as DWV, resistance and continuity. Amphenol has the background experience and understanding of harsh environmental testing to assure reliable “ ...

Page 11

... Cable Usage Guide Use the Cable Usage Guide on pages 7-9 as follows: 1. Locate the cable you are using in Cable Type column. For cables not listed consult Amphenol Aerospace. 2. Refer to the Amphenol Connector section which features contacts/adapters for this cable. Connector size, performance features and insert pattern availability may influence your choice ...

Page 12

Cable Usage Guide, cont. Quadrax Contacts CABLE USAGE GUIDE ARINC 600 Rack & Panel Connectors Cable Type Draka Fileca F-4703-3 F-4704-5, F4704-4 Tensolite NF22Q100 NF24Q100 24443/03130X-4(LD) 24443/9P025X-4(LD) S280W502-4 JSFY02-1 Gore RCN8328 Tensolite 26473/02006X-4(LD) Concentric Twinax Contacts CABLE USAGE GUIDE D38999 ...

Page 13

... Locate the cable you are using in Cable Type column. For cables not listed consult Amphenol Aerospace. 2. Refer to the Amphenol connector section which features contacts for this cable, as indicated by a • in the appropriate column. If more than one connector series utilizes contacts designed for your cable, investigate each of them. ...

Page 14

... Center Conductor (Standed) .055 / .133 Dielectric .180 Max Outer braid (must be round for crimp termination) .201 Max. Jacket Special coax contacts may be available for cables outside of ranges shown. Consult Amphenol Aerospace for further assistance in selection of coax contact cables. For Standard & Heavy Nominal ...

Page 15

... SAE AS39029 supersedes MIL-C-39029. NOTE: MIL-DTL-38999 supersedes MIL-C-38999. MIL-DTL-27599 supersedes MIL-C-27599 * New Amphenol Catalog 12-C1 will combine 38999 Series I, II and III and SJT Series in one catalog. It will also include 38999 with Filter/ 11 Transient Protection and with PC Tails. TV-R, Tri-Start, D38999 Series III See Catalog 12-092 or Catalog 12-C1* for complete information on this series ...

Page 16

... PIGGYBACK GROMMET 12 Quadrax Contacts are gold plated, crimp termination Finish of mating contacts parts: supplied with 0.000050 min. gold over nickel on mating parts. Consult Amphenol for availability of other finishes. Quadrax Size 8 Contact Performance: • Bandwidth Gigahertz • Data Rate: Exceeding 3 Gbits/sec. • ...

Page 17

... Requires modified connector to accommodate keyed contacts. **Termination instructions are packaged with each contact and can be found on-line at: www.amphenol-aerospace.com/service instructions.asp † Consult Amphenol Aerospace for current release of this contact or instruction sheet if applicable. †† Test reports available for indicated protocols. Consult Amphenol Aerospace ...

Page 18

... Contact 201; example number given in chart at left 21-33398-21 Size should be ordered as 21-033398-021. Adding Zeros is necessary for Amphenol ordering process on all contact numbers Daniels crimping tools are available from Daniels Mfg. Corp. 6103 Anno Ave., Orlando, FL 32809 * Requires modified connector to accommodate keyed contacts ...

Page 19

... Differential Twinax Contacts are gold plated, crimp termination Finish of mating contacts parts: supplied with 0.000050 min. gold over nickel on mating parts. Consult Amphenol for availability of other finishes. Differential Twinax Size 8 Contact Performance: • Bandwidth Gigahertz • ...

Page 20

... Consult Amphenol Aerospace. **Termination instructions are packaged with each contact and can be found on-line at: www.amphenol-aerospace.com/service instructions.asp † Consult Amphenol Aerospace for current release of this instruction sheet. Indicated length given in chart at left is the distance from the rear of the contact retention shoulder to the tip of the PCB tails ...

Page 21

... Size 8 Quadrax Compliant contacts with hole diameters: .025 ±.002 PTH Quadrax contact .040 ±.003 PTH shell grounding Accommodates backplane .125 inch min. thickness • Consult Amphenol Aerospace for availability of additional connector configurations 4 POSITION BOARD LEVEL CONNECTOR WITH QUADRAX 2.200 .475 .376 8 POSITION BOARD LEVEL CONNECTOR WITH QUADRAX 3 ...

Page 22

... RECEPTACLE TRANSITION ADAPTER MATING FACE 21-33832-81 21-33832-21 21-33832-111† 21-33832-91 † Consult Amphenol Aerospace for current release of this adapter. 18 ††Test reports available for indicated protocols; consult Amphenol Aerospace. QUADRAX TRANSITION ADAPTER 90 DEGREE RECEPTACLE ELECTRICAL PROTOCOLS FOR QUADRAX TRANSITION ADAPTERS ...

Page 23

... Termination instructions are packaged with each contact and can be found on-line at: www.amphenol-aerospace.com/service instructions.asp † Consult Amphenol Aerospace for current release of this adapter and instruction sheet if applicable. See electrical protocols for transition adapters on page 18. 19 Mating Crimping Tools ...

Page 24

... N/A N/A M22520/2-01 150 N/A with Positioner M22520/2-34 † Consult Amphenol Aerospace for current release of this adapter and instruction sheet if applicable. See electrical protocols for transition adapters on page 18. Crimping Tools Outer Contact M22520/5-01 with Die Set M22520/5-05 (Location B) N/A ...

Page 25

... D38999, Series III cylindrical connectors. If you require other arrangements than what are shown here, consult Amphenol for further availability. In most cases, unless otherwise stated, size 8 cavities can be filled with quadrax or differential twinax contacts. Arrangements can be mixed with any size 8 coax, and/or concentric twinax or triax contacts ...

Page 26

Insert Patterns - for MIL-DTL-38999, Series III Cylindricals Incorporating quadrax and differential twinax contacts Insert Arrangement 25-8 Number of Contacts Contact Size ...

Page 27

... For more information on Tri-Start, MIL-DTL-38999 Series III connectors see catalog 12-092 or catalog 12-C1. New Amphenol Catalog 12-C1 will combine 38999 Series I, II and III and SJT Series in one catalog. It will also include 38999 with Filter/Transient Protection and with PC Tails ...

Page 28

... Coax Contacts are gold plated, crimp termination Finish of mating contacts parts: supplied with 0.000050 min. gold over nickel on mating parts. Other finishes are available; consult Amphenol for further information. Coax Size 12 & 16 Contact Performance: • ...

Page 29

... CONTACT ORDERING: Example number given in chart 21-33122-564 should be ordered as 21-033122-564. Adding Zeros is necessary for Amphenol ordering process on all contact numbers † Consult Amphenol Aerospace for current release of this contact or instruction sheet if applicable. NOTE: SAE AS39029 supersedes MIL-C-39029 **Termination instructions are packaged with each contact and can be found on-line at: www ...

Page 30

... CHART CONTINUES ON NEXT PAGE Contact Part Number Contact Size Socket 21-33123-564 (M39029/77-429) (L-2035-AJ) 21-33123-562† (L-2035-AR)† 16 21-33123-561† (L-2035-AM)† 21-33123-563 (M39029/77-428) (L-2035-AF) 21-33123-546 (M39029/75-416) (L-2035-H) 21-33123-541 (M39029/75-417) (L-2035-D) 21-33123-543† (L-2035-P) 21-33123-544† (L-2035-T)† 12 21-33123-545† (L-2035-W) ...

Page 31

... Adding Zeros is necessary for Amphenol ordering process on all contact numbers. † Consult Amphenol Aerospace for current release of this contact or instruction sheet if applicable ** When inner contact is installed by crimping only. 11-10134 Expander Tool Kit must be used to assemble rear insulator over contact. ...

Page 32

... Series II SFT-316-TR M39029/102/103 Type * Add for pin or socket CONTACT ORDERING: Example number given in chart 21-33651-11 should be ordered as 21-033651-011. Adding Zeros is necessary for Amphenol ordering process on all contact numbers. ** *Termination instructions are packaged with each contact and can be found on-line at: www.amphenol-aerospace.com/service instructions.asp ...

Page 33

... L- 633 for Miniature solder types, L-613 for Miniature SE types, L-660 for Miniature CE types, and L-650 for MS/Standard and Heavy Duty types. For any other instructions needed, consult Amphenol. Most installation instructions can be found on-line at www.amphenol-aerospace.com (from home page Service Instructions and enter contact part number or instruction sheet number) ...

Page 34

... Amphenol High Frequency Contacts ® Amphenol and SV Microwave (an Amphenol company) offer GHz high frequency size 8, 12 and 16 coaxial contacts for the D38999 Series III housing and standard inserts. These contacts allow any application to continue to use the D38999 connector and be able to expand the use to include the microwave transmission lines. Features include: • ...

Page 35

... CONTACT ORDERING: Example number given in chart above 21-33909-25 should be ordered as 21-033909-025; example number 21-33843-1 should be ordered as 21-033843-001. Adding Zeros is necessary for Amphenol ordering process on all contact numbers. **Termination instructions are packaged with each contact and can be found on-line at: www.amphenol-aerospace.com/service instructions.asp ...

Page 36

... SHORT PROFILE TWINAX CONTACT OPTION A Short Profile size 8 Twinax is avail able that can be used with a low profile right angle backshell and can offer increased packaging efficiency. Consult Amphenol Aerospace for further information. Subminiature MIL-DTL-38999 Series III Connector with Twinax Contacts and Standard Contacts ...

Page 37

... M39029/113-625 & /114-628 (L-1253-AG) (L-1253-AG) Supplied with heat shrink seal **Termination instructions are packaged with each contact and can be found on-line at: www.amphenol-aerospace.com/service instructions.asp † Consult Amphenol Aerospace for current release of this contact or instruction sheet if applicable. 33 Connector Comments Series D38999 Series I, III ...

Page 38

... Triax Contacts ® when terminated to triax cable having solid or stranded center con ductors. Amphenol supplies triax contacts in sizes 8, 10 and 12 and they are ideally suited for use in D38999 Series I, II and III cylindrical connectors. Features and benefits of Amphenol triax contacts include: • ...

Page 39

... Subminiature Cylindricals. See the Rectangular Section of this catalog for information on twinax contacts for ARINC Rect angular connectors along with compatible cable termina tions. Consult Amphenol Aerospace for further information on the applicable tooling for these contacts. TYPICAL ELECTRICAL PERFORMANCE Size 8, 12 & Tail Coax Contacts Contact Resistance: Center @ 1 Amp, 55 millivolts max. voltage drop @ 25° ...

Page 40

... Socket 8 Socket 8 Pin 8 Pin 8 Pin 8 Socket 8 Socket 8 Socket 10 Pin * Consult Amphenol Aerospace for tail configurations and tail diameters. † Consult Amphenol Aerospace for current release of this contact. PC Tail Twinax PC Tail Triax Contact Part Number Contact Part Number 21-33967-115 21-33967-125 21-33967-15 21-33967-45 ...

Page 41

... CONTACT ORDERING: Example number given in chart 21-33633-7 should be ordered as 21-033633-007; example number given in chart 21-33686-10 should be ordered as 21-033686-010. Adding Zeros is necessary for Amphenol ordering process on all contact numbers. 37 Tails* Comments PCB 2 tails PCB 2 tails Outer tail clip type ...

Page 42

... Subminiature Series. If you require other arrangements than what are shown here, consult Amphenol for further availability. In most cases, unless otherwise stated, size 8 and size 12 cavities can be filled with either coax, twinax, triax or power contacts ...

Page 43

Insert Patterns - Subminiature Cylindricals Incorporating coax, twinax and triax contacts Insert Arrangement 18-68 Available in Connector Series JT Service Rating Number of Contact Contact Size ...

Page 44

Insert Patterns - Subminiature Cylindricals Incorporating coax, twinax and triax contacts Insert Arrangement 24-19 Available in Connector Series JT, SJT LJT, TV Service Rating Number of Contact Contact Size ...

Page 45

... Catalog 12-052 - MIL-DTL-22992 QWLD Connectors (catalog is on-line at www.amphenol-aerospace.com) Catalog 12-053 - QWL Connectors (catalog is currently not on-line; consult Amphenol Aerospace for hardcopy) 3. Consult Amphenol, Sidney, NY with the pertinent cable, contact, insert arrangement and connector style choices for complete connec- tor part number. ...

Page 46

... MIL-DTL-5015 Type Cylindrical Connectors and Heavy Duty MIL-DTL-22992 Connec tors. They offer the same durability advantages and design benefits for reliable interconnection as the Amphenol coax contacts used in high performance D38999 connectors. A variety of military and commercial shielded cables are accommodated within these cylindrical series. ...

Page 47

... Consult Amphenol Aerospace for current availability of this contact. CRIMPING TOOLS: Italicized letters in parenthesis that follow positioner part numbers indicate applicable die closure. Commercial equivalents with the same die closure dimension may be used. †† 21-33047-X and 21-33048-X are supplied with E (soft gold) finish on ...

Page 48

... Standard connectors have over 200 insert pattern arrangements available, and within these patterns any size contact cavities can be incorporated with coax contacts. However, you need to consult Amphenol, Sidney NY for availability and ordering information. All coax contacts in the Standard and Heavy Duty series come pre-installed in connectors ...

Page 49

... Catalog 12-035 - Low Mating Force Rectangular Connectors Catalog 12-037 - LRM (Line Replaceable Module Interconnects) C. Consult Amphenol, Sidney, NY with the pertinent cable, contact criteria, and connector style desired for complete connector part number. Low Mating Force PCB Connector with combin- ation of signal Brush contacts and Coax contacts ...

Page 50

... LRM module and backplane connectors can incorporate the following contacts (refer to Amphenol LRM catalog12-037 for most common insert patterns with high speed contacts, and consult Amphenol Aerospace for more information) • size Coax contacts (SAE AS39029 type) • other coax types • ...

Page 51

... Waveguide connections R27 Rack and Panel Rectangular Connectors See Amphenol Canada Publication for R27 Series Con nectors for complete information. • The R27 Series is a robust rectangular connector designed to meet or surpass all the requirements of the MIL-DTL-83527 specification and EN 3682 European Standard. • ...

Page 52

... Adding Zeros is necessary for Amphenol ordering process on all contact numbers. † Consult Amphenol Aerospace for current release of this contact or instruction sheet if applicable. Daniels crimping tools are available from Daniels Mfg. Corp. 6103 Anno Ave ...

Page 53

... PRINTED CIRCUIT BOARD SIGNAL AND POWER CONTACTS Amphenol has a full range of printed circuit tail contacts for signal and power applications, available in both solder termination and compliant pin tails. They offer significant savings in system installed costs. Custom designs are available to meet customer needs ...

Page 54

... Hybrid Low Mating Force connectors can be designed with combinations of brush and coax/twinax/power contacts or fiber optic termini. See pages 45 & this publication, and refer to Amphenol catalog 12-035, Low Mating Force Rectangular Connectors for more information on Brush contacts (online at www.amphenol-aerospace.com). ...

Page 55

... The following check list is provided to help you specify a high frequency contact and cable system, and it will help our design team to meet your requirements. You may copy this page and fax it to Amphenol Aerospace 607-563-5157, attention Contact Design. Or call 607-563-5011 or 800-678-0141 for assistance. CUSTOMER INFORMATION ...

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