SSR-HS OPTO 22, SSR-HS Datasheet

Heatsink, Solid State Relay (SSR), Power Series, Standard Model

SSR-HS

Manufacturer Part Number
SSR-HS
Description
Heatsink, Solid State Relay (SSR), Power Series, Standard Model
Manufacturer
OPTO 22
Datasheet
Overview
In 1974, Opto 22 introduced the first liquid epoxy-filled line of
power solid-state relays (SSR). This innovation in SSR design
greatly improved the reliability and reduced the cost of
manufacturing. At that time, we also incorporated into our
manufacturing process 100% testing under full load
conditions of every relay we produced.
By 1978, Opto 22 had gained such a reputation for reliability
that we were recognized as the world’s leading manufacturer
of solid-state relays. Through continuous manufacturing
© 2006–2011 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
Part Numbers
Features
Solid-State Relays
Part
AC Switching
120A10
120A25
240A10
240A25
240A45
120D3
120D10
120D25
120D45
240D3
240D10
240Di10
240D25
240Di25
240D30-HS
240D45
240Di45
380D25
380D45
480D10-12
480D15-12
480D25-12
480D25-HS
480D45-12
Rugged, epoxy encapsulation construction
4,000 volts of optical isolation
Subjected to full load test and six times the rated
current surge before and after encapsulation
Unique heat-spreader technology
Guaranteed for life
Description
120 VAC, 10 Amp, AC Control
120 VAC, 25 Amp, AC Control
240 VAC, 10 Amp, AC Control
240 VAC, 25 Amp, AC Control
240 VAC, 45 Amp, AC Control
120 VAC, 3 Amp, DC Control
120 VAC, 10 Amp, DC Control
120 VAC, 25 Amp, DC Control
120 VAC, 45 Amp, DC Control
240 VAC, 3 Amp, DC Control
240 VAC, 10 Amp, DC Control
240 VAC, 10 Amp, DC Control, with LED Indica-
tors
240 VAC, 25 Amp, DC Control
240 VAC, 25 Amp, DC Control, with LED Indica-
tors
240 VAC, 30 Amp, DC Control, with integrated
heatsink
240 VAC, 45 Amp, DC Control
240 VAC, 45 Amp, DC Control, with LED Indica-
tors
380 VAC, 25 Amp, DC Control
380 VAC, 45 Amp, DC Control
480 VAC, 10 Amp, DC Control, Transient Proof
480 VAC, 15 Amp, DC Control, Transient Proof
480 VAC, 25 Amp, DC Control, Transient Proof
480 VAC, 25 Amp, DC Control, Transient Proof,
with integrated heatsink
480 VAC, 45 Amp, DC Control, Transient Proof
800-321-6786 • 951-695-3000 • FAX 951-695-3095 • sales@opto22.com •
improvements and the same 100% testing policy established
over 30 years ago, Opto 22 is still recognized today for the very
high quality and reliability of all our solid-state relays.
Description
Opto 22 offers a complete line of SSRs, from the rugged 120/
240/380-volt AC Series to the small footprint MP Series,
designed for mounting on printed circuit boards. All Opto 22
SSRs feature 4,000 volts of optical isolation, and most are UL
and CSA recognized. The innovative use of room-temperature
liquid epoxy encapsulation, coupled with Opto 22’s unique
heat-spreader technology, are key to mass producing the
world’s most reliable solid state relays.
Every Opto 22 solid state relay is subjected to full load test and
six times the rated current surge both before and after
Part
AC Switching
575D15-12
575D45-12
575D30-HS
575Di45-12
MP120D2
or P120D2
MP120D4
or P120D4
MP240D2
or P240D2
MP240D4
or P240D4
MP380D4
Z120D10
Z240D10
DC Switching
DC60P or
DC60MP
DC200P or
DC200MP
DC60S-3
DC60S-5
Accessories
SAFETY COVER
SSR-HS
SSR-THERMOPAD
Opto 22 • 43044 Business Park Drive • Temecula, CA 92590-3614 • www.opto22.com
800-835-6786 • 951-695-3080 • FAX 951-695-3017 • support@opto22.com
60 VDC, 3 Amp, DC Control.
P model is low profile.
200 VDC, 1 Amp, DC Control.
P model is low profile.
60 VDC, 3 Amp, DC Control
60 VDC, 5 Amp, DC Control
Description
575 VAC, 15 Amp, DC Control, Transient Proof
575 VAC, 45 Amp, DC Control, Transient Proof
575 VAC, 30 Amp, DC Control, Transient Proof,
with integrated heatsink
575 VAC, 45 Amp, DC Control, Transient Proof,
with LED Indicators
120 VAC, 2 Amp, DC Control.
P model is low profile.
120 VAC, 4 Amp, DC Control.
P model is low profile.
240 VAC, 2 Amp, DC.
P model is low profile.
240 VAC, 4 Amp, DC.
P model is low profile.
380 VAC, 4 Amp, DC
Z Model, 120 VAC, 10 Amp, DC Control
Z Model, 240 VAC, 10 Amp, DC Control
Power Series SSR safety cover
Power Series SSR heatsink
Thermal conductive pad (pack of 10)
Opto 22 Power
Series SSR
PAGE
1

Related parts for SSR-HS

SSR-HS Summary of contents

Page 1

... DC60S-5 60 VDC, 5 Amp, DC Control Accessories SAFETY COVER Power Series SSR safety cover SSR-HS Power Series SSR heatsink SSR-THERMOPAD Thermal conductive pad (pack of 10) Opto 22 • 43044 Business Park Drive • Temecula, CA 92590-3614 • www.opto22.com 800-835-6786 • 951-695-3080 • FAX 951-695-3017 • support@opto22.com ...

Page 2

... This double testing of every part before it leaves the factory means you can rely on Opto 22 solid state relays. All Opto 22 SSRs are guaranteed for life. Accessories for the Power-Series SSRs include a safety cover, heatsink, and a matching thermal conductive pad. See Power Series SSRs ...

Page 3

... An optional plastic safety cover can be installed on a Power Series SSR. SSR-HS Heatsink Custom designed for the Power Series SSRs, the SSR-HS heatsink provides excellent heat dissipation when mounted to the SSR with a matching thermal conductive pad, which is used in place of silicon grease. One thermal pad is included with the heatsink ...

Page 4

... Opto 22 • 43044 Business Park Drive • Temecula, CA 92590-3614 • www.opto22.com PAGE 800-321-6786 • 951-695-3000 • FAX 951-695-3095 • sales@opto22.com • 4 © 2006–2011 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations. Nominal Signal Signal ...

Page 5

... Control + 800-321-6786 • 951-695-3000 • FAX 951-695-3095 • sales@opto22.com • © 2006–2011 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations. Thermal Ratings 25-Amp 45-Amp ...

Page 6

... Opto 22 • 43044 Business Park Drive • Temecula, CA 92590-3614 • www.opto22.com PAGE 800-321-6786 • 951-695-3000 • FAX 951-695-3095 • sales@opto22.com • 6 © 2006–2011 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations. Nominal Signal Signal ...

Page 7

... Operating Frequency: 25–65 Hz (operates at 400 Hz with 6 times the offstate leakage) 800-321-6786 • 951-695-3000 • FAX 951-695-3095 • sales@opto22.com • © 2006–2011 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations. Z120D10 ...

Page 8

... PAGE 800-321-6786 • 951-695-3000 • FAX 951-695-3095 • sales@opto22.com • 8 © 2006–2011 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations. Surge Current Data “Control 800-835-6786 • 951-695-3080 • FAX 951-695-3017 • support@opto22.com ...

Page 9

... Current Calculation” on page 17 for information. 800-321-6786 • 951-695-3000 • FAX 951-695-3095 • sales@opto22.com • © 2006–2011 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations. MP120D4 MP240D2 ...

Page 10

... PAGE 800-321-6786 • 951-695-3000 • FAX 951-695-3095 • sales@opto22.com • 10 © 2006–2011 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations. Dimensional Drawings 4-Amp Peak Amps ...

Page 11

... NOTE: When controlling an inductive load, like a solenoid or coil, a commutating diode must be used. Install the commutating diode across the terminals of the load (not the SSR terminals). This will protect the SSR from damage caused by voltage spikes when turning off the load. Model DC60MP Basic Schematic *Control Current varies with control voltage. See Current Calculation” ...

Page 12

... PAGE 800-321-6786 • 951-695-3000 • FAX 951-695-3095 • sales@opto22.com • 12 © 2006–2011 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations. (+) (+) 800-835-6786 • 951-695-3080 • FAX 951-695-3017 • support@opto22.com ...

Page 13

... SSR mounted to the same heat sink, heat dissipates more easily. The built-in heatsink means you don't have to select a heatsink, and installation is much easier. Each HS-series SSR has built-in hardware for screw mounting and a built- in DIN-rail adapter clip for mounting to a 35mm DIN rail. ...

Page 14

... B: Three relays side by side with 0.25” spacing. All relays with the same load. Derate above 40 °C; subtract 0.4 amp/°C. NOTE: This data is for SSRs mounted to a horizontal surface. To take advantage of the cooling effect of natural air flow, we recommend mounting HS-series SSRs to a vertical surface with the Opto 22 logo right side up as shown here ...

Page 15

... Applications: Tips Heat Sink Calculation Like all semiconductor devices, SSR current ratings must be based on maximum internal junction temperature. All Opto 22 SSRs operate conservatively at maximum internal junction temperatures of 110 °C. Use the equation below to calculate the maximum allowable heat sink thermal resistance for your application good engineering practice to provide a margin for error instead of running the application right at the limits ...

Page 16

... The calculation would be as follows: Duty Cycle Calculation When solid-state relays are operated in an on/off mode, it may be advantageous to calculate the RMS value of the current through the SSR for heat sinking or determining the proper current rating of the SSR for the given application RMS value of load or SSR ...

Page 17

... A (31 mA) C For control voltages above 32 VDC, an external resistor can be added in series with the SSR to limit the control current. Also, if the device driving the control current to the SSR is limited, you can limit the control current by using an external resistor (R ...

Page 18

... Amp current into a cold filament is reduced. The life of the lamp is 1/3 HP increased when switched by a zero-voltage turn-on SSR. The 1/2 HP following table is a guide to selecting an Opto 22 SSR for switching a given incandescent lamp. 1-1/2 HP SSR CURRENT RATING MOTOR RATING 1 Amp ...

Page 19

... Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations. Single-Phase Reversing Motor Control (cont.) The resistors are unnecessary if the control circuit is designed to ensure that one SSR is off before the other SSR is on. Three-Phase Motor Control Three-phase motors may be controlled by solid-state relays as shown ...

Page 20

... The resistor R1 as shown in the connection diagram protects against line-to-line shorts if SSR1 and SSR4 or SSR3 and SSR2 are on at the same time during the reversing transition period. Use the following table as a guide to the proper selection of an SSR for this application. ...

Page 21

... A: “Zero-crossing” turn-on and turn-off refer to the point on the AC wave form when the voltage is zero this point that an AC SSR will turn on or off. All Opto 22 AC relays are designed with a zero-crossing turn-on and turn-off circuit. When the AC circuit voltage is at zero, no current is flowing. ...

Page 22

... Ohm’s Law, the resistor value becomes 2,400 ohms. This resistor will dissipate 6 watts 7.5 or 10-watt size power resistor should be used have a new AC SSR driving a solenoid. It turns on okay once, but will not turn on again. What is going on? A: Some solenoids, some types of halogen lights, and some types of strobe lights incorporate a diode in series with the coil or filament ...

Page 23

... SALES 800-321-6786 • 951-695-3000 • FAX 951-695-3095 • sales@opto22.com • SUPPORT 800-835-6786 • 951-695-3080 • FAX 951-695-3017 • support@opto22.com © 2011 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations. ...

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