ml4802 Microsemi Corporation, ml4802 Datasheet

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ml4802

Manufacturer Part Number
ml4802
Description
Pfc/pwm Controller Combo With Green Mode
Manufacturer
Microsemi Corporation
Datasheet

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Part Number:
ml4802CP
Manufacturer:
ML
Quantity:
20 000
Part Number:
ml4802CS
Quantity:
480
The ML 4802 is a controller for power factor corrected,
switched mode power supplies that offers Green Mode
operation and reduced start-up and operating currents.
Green Mode is an efficiency improving circuit feature
which operates automatically in low power situations.
This feature helps meet the demands of Energy Star™
programs.
Power Factor Correction (PFC) offers the use of lower cost
bulk capacitors, reduces power line loading and stress on
the switching FETs. The ML4802 includes circuits for the
implementation of a leading edge, average current,
“boost” type power factor corrector and a trailing edge
Pulse Width Modulator (PWM).
The PFC frequency of the ML4802 is automatically
synchronized to be one half that of the PWM. This
technique allows the user to design with smaller PWM
components while maintaining the optimum operating
frequency for the PFC. An over-voltage comparator shuts
down the PFC section in the event of a sudden decrease
in load. The PFC section also includes peak current
limiting and brown-out protection.
BLOCK DIAGRAM
GENERAL DESCRIPTION
RAMP 1
RAMP 2
ISENSE
VRMS
RT/CT
VDC
VFB
IAC
SS
15
2
4
3
8
7
9
6
5
2.5V
PFC/PWM Controller Combo with Green Mode
8V
+
-
VEA
VCC
MODULATOR
25µA
VEAO
GAIN
16
8V
1.25V
V LS
1.8k
1.8k
-
+
+
IEA
+
8V
-
IEAO
1
OSCILLATOR
DC LIMIT
2.43V
VFB
POWER FACTOR CORRECTOR
CONTROLLER
PULSE WIDTH MODULATOR
÷2
PFC
+
-
VIN OK
1.5V
FEATURES
Internally synchronized PFC and PWM in one IC
Green Mode maximizes efficiency during low power
standby operation
Low supply current
(Start-up 200µA typ., operating 5.5mA typ.)
Average current continuous boost leading edge PFC
High efficiency trailing edge PWM can be configured
for current mode operation
Reduced ripple current in the storage capacitor
between the PFC and PWM sections
PFC overvoltage comparator eliminates output
“runaway” due to load removal
Current fed gain modulator for improved noise
immunity
Overvoltage protection, UVLO, and soft start
2.75V
-1V
+
-
VDC
VFB
+
+
-
-
DC ILIMIT
PFC I LIMIT
OVP
CONTROLLER
GREEN
MODE
OUTPUT
DRIVER
OUTPUT
DRIVER
PWM
REFERENCE
PFC
VCC
7.5V
13
GREEN
MODE
ML4802
PRELIMINARY
14
12
11
August 2000
VREF
PFC OUT
PWM OUT
1

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ml4802 Summary of contents

Page 1

... Power Factor Correction (PFC) offers the use of lower cost bulk capacitors, reduces power line loading and stress on the switching FETs. The ML4802 includes circuits for the implementation of a leading edge, average current, “boost” type power factor corrector and a trailing edge Pulse Width Modulator (PWM) ...

Page 2

... Connection point for the PWM soft start capacitor 6 VDC PWM feedback voltage input 7 RT/CT Connection for master (PWM) oscillator frequency setting components 8 RAMP 1 PFC ramp input 2 ML4802 16-Pin PDIP (P16) 16-Pin Narrow SOIC (S16N) IEAO 1 16 VEAO IAC 2 15 VFB ISENSE 3 14 ...

Page 3

... Lead Temperature (Soldering, 10 sec) ..................... 260°C Thermal Resistance ( ja) Plastic DIP ....................................................... 80°C/W Plastic SOIC ................................................... 105°C/W OPERATING CONDITIONS Temperature Range ML4802CX ................................................. 0°C to 70°C ML4802IX .............................................. –40°C to 85°C CONDITIONS VNON INV = VINV, VEAO = 3.75V Note 2 VIN = ±0.5V, VOUT = 6V VIN = ±0.5V, VOUT = 1.5V 11V < ...

Page 4

... ML4802 ELECTRICAL CHARACTERISTICS (Continued) SYMBOL PARAMETER OVP COMPARATOR Threshold Voltage Hysteresis PFC ILIMIT COMPARATOR Threshold Voltage PFC ILIMIT Threshold - Gain Modulator Output Delay to Output DC ILIMIT COMPARATOR Threshold Voltage Input Bias Current Delay to Output VIN OK COMPARATOR Threshold Voltage Hysteresis GAIN MODULATOR Gain (Note 3) ...

Page 5

... IOUT = –100mA IOUT = –10mA, VCC = 11V IOUT = 20mA IOUT = 100mA CL = 1000pF IOUT = –20mA IOUT = –100mA IOUT = –10mA, VCC = 11V IOUT = 20mA IOUT = 100mA CL = 1000pF VCC = 12V VCC = 14V August 2000 Datasheet ML4802 MIN TYP MAX UNITS 7.4 7 ...

Page 6

... PWM compensation due to the reduced ripple on the PFC output capacitor (the PWM input capacitor). The PWM section of the ML4802 runs at twice the frequency of the PFC, which allows the use of smaller PWM output magnetics and filter capacitors while holding down the losses in the PFC stage power components ...

Page 7

... For the ML4802, a good value to use is 425V DC out, to allow for a high line of 270V AC while in Green Mode. The other condition is that the current which the converter is allowed to draw from the line at any given instant must be proportional to the line voltage ...

Page 8

... PFC SECTION Gain Modulator Figure 3 shows a block diagram of the PFC section of the ML4802. The gain modulator is the heart of the PFC this circuit block which controls the response of the current loop to line voltage waveform and frequency, rms line voltage, and PFC output voltage. There are three inputs to the gain modulator ...

Page 9

... VFB drops below 2.5V. ™ The VFB should be set at a level where the active and passive external power components and the ML4802 are within their safe operating voltages, but not so low as to interfere with the boost voltage regulation loop. ™ IAC ...

Page 10

... ML4802 FUNCTIONAL DESCRIPTION (Continued) The major concern when compensating the ML4802's voltage loop error amplifier is that the current amplifier compensation is chosen to optimize frequency response while maintaining good stability. This leads to the following rules of thumb: the crossover frequency of the current amplifier should be at least 10 times that of the voltage amplifier to prevent interaction with the voltage loop ...

Page 11

... PWM section. The PWM start-up delay should be at least 5ms. Solving for the minimum value of CSS: Generating VCC The ML4802 is a voltage-fed part. It requires an external 15V±10% (or better) Zener shunt voltage regulator, or other controlled supply, to maintain the voltage supplied to the part at 15V nominal. This allows a low power ...

Page 12

... ML4802 FUNCTIONAL DESCRIPTION (Continued) In the case of leading edge modulation, the switch is turned OFF right at the leading edge of the system clock. When the modulating ramp reaches the level of the error amplifier output voltage, the switch will be turned ON. The effective duty-cycle of the leading edge modulation is determined during the OFF time of the switch ...

Page 13

... Figure 7. 100W Power Factor Corrected Power Supply August 2000 Datasheet ML4802 13 ...

Page 14

... ML4802 PHYSICAL DIMENSIONS inches (millimeters) 16 PIN 0.02 MIN (0.50 MIN) (4 PLACES) 0.170 MAX (4.32 MAX) 0.125 MIN (3.18 MIN 0.017 - 0.027 (0.43 - 0.69) (4 PLACES) 0.055 - 0.061 (1.40 - 1.55) 14 Package: P16 16-Pin PDIP 0.740 - 0.760 (18.79 - 19.31) 0.240 - 0.260 (6.09 - 6.61) 0.055 - 0.065 0.100 BSC (1.40 - 1.65) (2.54 BSC) 0.015 MIN (0.38 MIN) SEATING PLANE 0.016 - 0.022 (0 ...

Page 15

... Micro Linear Corporation 2092 Concourse Drive San Jose, CA 95131 Tel: (408) 433-5200 Fax: (408) 432-0295 www.microlinear.com August 2000 Datasheet ML4802 PACKAGE 16-Pin Plastic DIP (P16) 16-Pin Narrow SOIC (S16N) 16-Pin Plastic DIP (P16) 16-Pin Narrow SOIC (S16N) DS4802-02 15 ...

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