MTE1122-I/P Microchip Technology, MTE1122-I/P Datasheet

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MTE1122-I/P

Manufacturer Part Number
MTE1122-I/P
Description
IC ENERGY CONTROLLER 18-DIP
Manufacturer
Microchip Technology
Datasheets

Specifications of MTE1122-I/P

Voltage - I/o High
0.7V
Voltage - I/o Low
0.6V
Current - Supply
1.8mA
Voltage - Supply
4 V ~ 6 V
Operating Temperature
-40°C ~ 85°C
Mounting Type
Through Hole
Package / Case
18-DIP (0.300", 7.62mm)
Meter Type
Single Phase
Lead Free Status / RoHS Status
Request inventory verification / Request inventory verification
INTRODUCTION
This application note describes an electronic system to
improve the efficiency of certain types of single-phase
induction motors.
The system is based around the MTE1122 - an energy
management controller IC for induction motors. This
CMOS device is based on Microchip’s RISC processor
core and proprietary firmware algorithms. When
combined with some external analog components, the
MTE1122 will provide an electronic system that
economically reduces the operating costs of small
induction motors by as much as 58%. It will also allow
motors to run cooler and with less vibration. The
system operates on single phase 110 or 240 VAC.
FIGURE 1:
POWER
1995 Microchip Technology Inc.
LINE IN
Author:
NEUTRAL IN
V
ZERO-CROSS
CC
VOLTAGE
SYSTEM BLOCK DIAGRAM
Michael Rosenfield
Memory Products Division
MTE1122
Energy Management Control System
TRIAC
ZERO-CROSS
This document was created with FrameMaker 4 0 4
CURRENT
NEUTRAL OUT
VOLTAGE AMP
TO MOTOR
LINE OUT
RECOMMENDED APPLICATION
The schematic diagram shown in Figure 11 is a
recommended circuit. See Table 3 for the parts list. It
uses low cost, readily available components. Note that
V
need for a transformer. Component values have been
calculated to work on 110 or 240 VAC lines, with motor
current draws of up to 15A RMS continuous. This
translates to 1 to 1.5 HP at 110V, and 3 HP at 220V.
Motor size can be increased by selecting a triac with a
larger current rating.
This system will only work with rotating inductive loads
(i.e., motors) that are not otherwise power-factor
corrected -- capacitor-run motors will not function with
this system, nor will fluorescent lighting. Universal
motors (brush-type) will not benefit from the system,
either. While use of this system will usually save energy,
the greatest savings will be for lightly-loaded motors.
For best results, appliances or systems with other
electrical devices in addition to motors should have
those devices powered directly from the line, not through
the energy management control system (EMC).
Also, note that each motor must have its own control
circuit (unless the motors are never activated at the
same time).
The circuit can be laid out on a single- or double-sided
board, observing the standard layout techniques used
with monolithic microcontrollers. LED D3 is lighted
during normal operation of the MTE1122, and can be
left out of the circuit, if desired.
Heatsinking of the triac will be required, the size
depending on the triac rating, the motor current draws
and ambient temperatures.
The distance between the motor and the MTE1122
circuit is not critical.
Standard electrical practices should be followed. Agency
approvals may be required, depending on the imple-
mentation. While this circuit should not be connected to
earth ground, any enclosure should be so connected.
Also note that the low voltage power generated on this
board should not be used to supply any other circuitry,
particularly if that circuitry is off the board.
CC
is supplied directly from the AC line without the
AN599
DS00599B-page 1

Related parts for MTE1122-I/P

MTE1122-I/P Summary of contents

Page 1

... INTRODUCTION This application note describes an electronic system to improve the efficiency of certain types of single-phase induction motors. The system is based around the MTE1122 - an energy management controller IC for induction motors. This CMOS device is based on Microchip’s RISC processor core and proprietary firmware algorithms. When ...

Page 2

... MTE1122 load, the voltage to the motor can be as low as 85 VAC, instead of the usual 120 VAC. Power consumption can be cut by as much as 58%, depending on load, and operating temperature lowered by as much ...

Page 3

... Reducing the voltage to the motor cuts its power draw. By reviewing Table 1, it can be seen that at no load, the 1/3 HP test motor is dissipating 120W, much heat. With the MTE1122 managing the power load, this drops to 50W, a savings of 58%. At full load, the figures are, respectively, 428W and 406W, for a savings of 5%. ...

Page 4

... AN599 FIGURE 3: MOTOR SPEED CHANGE FIGURE 4: MOTOR EFFICIENCY 70.0 With E.M.C. 60.0 50.0 40.0 30.0 20.0 10.0 0 DS00599B-page 4 Without E.M.C. With E.M. Percent Load Without E.M. Percent Load 1995 Microchip Technology Inc. ...

Page 5

... FIGURE 5: EFFICIENCY IMPROVEMENT 160.0 140.0 120.0 100.0 80.0 60.0 40.0 20.0 0 FIGURE 6: MOTOR CURRENT DRAW 7.0 Without E.M.C. 6.0 5.0 4.0 3.0 2.0 1.0 0 1995 Microchip Technology Inc Percent Load With E.M. Percent Load AN599 DS00599B-page 5 ...

Page 6

... DS00599B-page 6 Without E.M. Percent Load ENERGY SAVINGS for 1/4 HP MOTOR 110V and 220V Percent Load With E.M. 110V EMC vs no EMC 220V EMC vs no EMC 220V no EMC vs 110V no EMC 100 1995 Microchip Technology Inc. ...

Page 7

... TABLE 2: ENERGY SAVINGS LOAD (%) 100 1995 Microchip Technology Inc. 1/3 HP Motor without E.M.C. Power Power RPM Factor In (W) Out (W) 0.18 120 1791 0.20 130 1788 0.24 160 1781 0.29 193 1777 0.35 229 1768 ...

Page 8

... AN599 FIGURE 9: WAVEFORMS DS00599B-page 8 1995 Microchip Technology Inc. ...

Page 9

... FIGURE 10: MTE1122 CIRCUIT WAVEFORMS Note: Forms 2-8 ref’d to sig gnd. All are 5 ms per division. 110V line. 1995 Microchip Technology Inc. This document was created with FrameMaker Form 1 LINE:NEUT 50V Form 2 U2:4 500 mV Form 3 U3:7 2V Form 4 U3:2 1V AN599 Form 5 LINE OUT ...

Page 10

... AN599 TABLE 3: BILL OF MATERIALS FOR MTE1122 ENERGY MANAGEMENT CONTROL DEMO BOARD Item Qty. Reference C4, C9,C10 9 3 D1,D2 D6, R5, R15 23 1 R14 R10,R13 29 2 R11,R12 30 1 R16 Note 1: C2,8,9,10 MUST be AC-rated capacitors. THIS IS CRUCIAL! Note 2: Q3 can be sized to fit the load. A 400V 15A part is called out in the parts list and on the schematic; a 600V 25A part is also listed on the schematic for reference ...

Page 11

... AN599 FIGURE 11: SCHEMATIC DIAGRAM DS00599B-page 11 This document was created with FrameMaker 1995 Microchip Technology Inc. ...

Page 12

... Information contained in this publication regarding device applications and the like is intended for suggestion only and may be superseded by updates. No representation or warranty is given and no liability is assumed by Microchip Technology Incorporated with respect to the accuracy or use of such information, or infringement of patents or other intellectual property rights arising from such use or otherwise. Use of Microchip’s products as critical components in life support systems is not authorized except with express written approval by Microchip ...

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