FPS100032 TDK Corporation, FPS100032 Datasheet

Page 1

FPS SERIES Front End Power Supplies INSTRUCTION MANUAL This Manual Cover Models: FPS1000-12 FPS1000-32 FPS-S1U 19” Rack Single Output FPS-T1U 19” Rack Triple Output 1000W In 1U FPS1000-24 FPS1000-48 DWG NO: IA599-04-02-A ...

Page 2

FPS1000 SERIES INSTRUCTION MANUAL DWG NO: IA599-04-02 A ...

Page 3

TABLE OF CONTENTS Warranty .................................................................................................................................Pg. 1 FPS1000, FPS-S1U and FPS-T1U rack Safety instructions ................................................. Pg. 2 FPS1000 Power Supply Chapter 1: FPS1000 Series Specifications ............................................................................ Pg. 4 Chapter 2: FPS1000 Series Outline drawings ........................................................................Pg. 5 Chapter 3: FPS1000 Series Installation ...

Page 4

WARRANTY This Densei-Lambda product is warranted against defects in materials and workmanship for a period of two years from date of shipment. During the warranty period , Densei-Lambda will, at it's option, either repair or replace products which prove to ...

Page 5

FPS1000 POWER SUPPLY AND FPS-S1U RACK SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS Operating personnel must not remove the FPS1000, FPS-S1U and the FPS-T1U cover. No internal adjustment or component replacement is allowed by non Densei-Lambda qualified service personnel. Never replace components ...

Page 6

ATTENTION: Risque de choc et de danger e'lectriques. Le de'branchement d'une seule alimenttation stabilise'e ne de'branche uniquement qu'un module "Alimentation Stabilise'e". Pour isoler completement le module en cause, il faut de'brancher toutes les alimentations stabilise'es. SAFETY SYMBOLS CAUTION Risk of ...

Page 7

CHAPTER 1 FPS1000 SERIES SPECIFICATIONS FPS1000 SERIES SPECIFICATIONS 1 Rated output voltage 2 Output voltage set point 3 Output voltage range 4 Maximum Output Current (Refer to Fig.1) 5 Maximum output power 6 Input voltage / frequency range 7 Maximum ...

Page 8

CHAPTER 2 OUTLINE DRAWINGS 1.2 FPS 1000 SERIES OUTLINE DRAWINGS FPS1000 Instruction Manual 5 ...

Page 9

FPS 1000/P SERIES OUTLINE DRAWINGS 6 ...

Page 10

CHAPTER 3 FPS1000 POWER SUPPLY INSTALLATION 3.1 GENERAL This chapter contains instructions for initial inspection, preparation for use and repackaging forshipment. FPS1000 power supplies series generate magnetic field which might affect the operation of other instruments. If your equipment is ...

Page 11

CONNECTING THE LOAD Turn off the AC input power before making or changing any rear panel connection. Ensure that all connections are securely tightened before applying power. There is a potential shock hazard when using a power supply with ...

Page 12

Noise and Impedance Effects To minimize the noise pickup or radiation, the load wires and remote sense wires should be twisted-pairs of the shortest possible length. Shielding of the sense leads may be necessary in high noise environments. Even ...

Page 13

Input/Output connector information The FPS1000 series uses male connector PCIB24W9M400A1, Positronic connector. To mate FPS1000 series to the load circuitry, use female connector PCIB24W9F400A1-S1031, Positronic connector. Refer to Table 3-4 and to the Outline drawing in chapter 2 for ...

Page 14

CHAPTER 4 FUNCTIONS AND FEATURES 4.1 Input Voltage Range Input voltage is single phase 85~265Vac (47~63Hz). The power supply can be operated also with a DC input voltage, 120~330VDC but the safety approvals apply to the AC voltage only. Input ...

Page 15

DC_OK signal An open collector output provides a low output voltage detection signal. The open collector output is on when the output voltage is higher than 80%+/-5% of the rated output voltage of the power supply. The open collector ...

Page 16

Remote Sensing The Remote sensing compensates voltage drop on the load wiring. The maximum voltage drop on each wire is 1V, however recommended to minimize the voltage drop on the load wires to improve the response to ...

Page 17

CHAPTER 5 BASIC CONNECTIONS FOR OPERATION 5.1 Connecting single load, Local sensing Local sensing is suitable for applications where load regulation is not critical. Fig 5-1 shows recommended load and sensing connections for applications with a single load. 1,2,4 +V ...

Page 18

Multiple loads connection with distribution terminals If remotely located output distribution terminals are used, the power supply output terminals should be connected to the distribution terminals by a pair of twisted or shielded wires. Each load should be separately ...

Page 19

CHAPTER 6 PARALLEL AND SERIES OPERATION 6.1 Parallel operation FPS1000 units of the same output voltage rating can be connected in parallel. By connecting the CS signal between the paralleled units, automatic current balance is achieved, with ...

Page 20

Signal Return bus at parallel operation The Signal Return of each paralleled unit can be connected together to form a common Signal Return bus. By this way, the control and monitoring signals of the paralleled units can be connected ...

Page 21

Series operation Two units can be seriesly connected to increase the output voltage or to create a bipolar voltage source recommended to connect diodes in parallel with each output to prevent reverse voltage in case of failure ...

Page 22

CHAPTER BUS INTERFACE OPTION 7.1 Introduction 2 The I C interface option includes facilities to monitor operating parameters of the power supply. The parameters are then transferred to the host PC if demanded, over a standard ...

Page 23

Block diagram of the I C option Refer to Fig 7-1 for description of the Fig 7- option bloack diagram 7.4 Operation and functions 7.4.1. Digital status Digital status functions are ...

Page 24

Analog functions Analog functions are provided by a single PCF8591, 4-channel 8-bit A/D converter. When this device is read by the serial buscontroller it provides an 8-bit word with the following information: Channel 1: Output voltage, channel 2: Output ...

Page 25

Internal temperature measurement The internal ambient temperature is measured to provide information of the safe operation of the power supply. The internal ambient temperature is usually higher than the power supply air intake temperature due to internal power dissipation. ...

Page 26

CHAPTER 8 FPS1000 MAINTENANCE 8.1 Introduction This chapter contains information about maintenance, calibration and troubleshooting of the FPS1000 power supply. 8.2 Units under warranty Units requiring repairs during the warranty period should be returned to Densei-Lambda authorized service office. Unauthorized ...

Page 27

FPS-S1U 19” Rack Single Output 24 ...

Page 28

CHAPTER 9 FPS-S1U RACK SPECIFICATIONS 1 Number of power supply modules (*1) 2 Maximum output power 3 Input voltage / frequency range 4 Maximum input current (at 100/200Vac input connector 6 Output terminals 7 Remote sensing 8 Parallel ...

Page 29

CHAPTER 10 FPS-S1U RACK INSTALLATION 10.1 GENERAL This chapter contains instructions for initial inspection, preparation for use and repackaging for shipment. In some sections in this chapter, where the instructions for the FPS-S1U and the FPS1000 are identical, a reference ...

Page 30

Making the load connections Hazardous voltages may exist at the outputs and the load connections when using a power supply with a rated output greater than 40V. To protect personnel against accidental contact with hazardous voltages, ensure that the ...

Page 31

Control and monitoring signals connector 9 CS Current sharing signal. When FPS-S1U racks are connected in parallel, the CS pins of the units should be connected to allow current balance between units. 10 V_TRIM_C Connection for output voltage trimming ...

Page 32

Modules location Up to three FPS1000 modules of the same output voltage rating can be plugged into an FPS-S1U rack. Refer to Fig 10-2 for the modules location. PS MODULE “A” PS MODULE “B” Air flow direction Front side ...

Page 33

CHAPTER 11 FPS-S1U AND FPS-S1U/P OUTLINE DRAWINGS 11.1 FPS-S1U Outline Drawing 30 ...

Page 34

FPS-S1U/P Outline Drawing FPS-S1U Instruction Manual 31 ...

Page 35

CHAPTER 12 BASIC CONNECTIONS FOR OPERATION FPS-S1U RACK 12.1 Connecting single load, Local sensing Local sensing is suitable for applications where load regulation is not critical. Fig 12-1 shows recommended load and sensing connections for applications with a single load. ...

Page 36

On/Off control Fig 12-4 shows typical connection for individual On/Off control of each installed FPS1000 unit. The On/Off control signal is applied to the DB25 connector located at the rear panel (refer to sec. 10.7.5). When it is desired ...

Page 37

CHAPTER 13 PARALLEL AND SERIES OPERATION 13.1 Parallel operation FPS-S1U racks with FPS1000 installed units of the same output voltage rating can be connected in parallel. The built-in Oring diodes on the main output ...

Page 38

Output voltage trimming at parallel operation The output voltage of the units connected in parallel can be made by a single trimmer or resistive divider. 7 V_TRIM FPS-S1U # 1 +S ON/ ON/ ON/ ...

Page 39

Remote On/Off control at parallel operation The paralleled racks can be turned On or Off via a single On/Off control. Refer to Fig 13-5 for typical application. The Signal Return function of all the paralleled racks should be connected ...

Page 40

CHAPTER 14 FPS-S1U I 14.1 Introduction The FPS-S1U rack provides access to the I panel DB25 female connector located at the rear panel. The Clock is connected to pin 20 and the Data is connected to pin 21. The specifications ...

Page 41

CHAPTER 15 FPS-S1U MAINTENANCE 15.1 Introduction This chapter contains information about maintenance, calibration and troubleshooting of the FPS-S1U rack. 15.2 Units under warranty Units requiring repairs during the warranty period should be returned to Densei-Lambda authorized service office. Unauthorized repairs ...

Page 42

FPS-T1U 19” Rack Triple Output 39 ...

Page 43

CHAPTER 16 FPS-T1U RACK SPECIFICATIONS 1 Number of power supply modules 2 Maximum output power 3 Input voltage / frequency range 4 Maximum input current (at 100/200Vac input connector 6 Output terminals 7 Remote sensing 8 Parallel operation ...

Page 44

CHAPTER 17 FPS-T1U RACK INSTALLATION 17.1 GENERAL This chapter contains instructions for initial inspection, preparation for use and repackaging for shipment. In some sections in this chapter, where the instructions for the FPS-T1U and the FPS1000 are identical, a reference ...

Page 45

Making the load connections Hazardous voltages may exist at the outputs and the load connections when using a power supply with a rated output greater than 40V. To protect personnel against accidental contact with hazardous voltages, ensure that the ...

Page 46

Rear Panel In/Out Connector Pins Function Description Pin No Function Description Serial Data used in the SDA (I C) FPS1000 Instruction Manual. Serial Clock used in the SCL (I C) FPS1000 Instruction Manual. ...

Page 47

Modules location Up to three FPS1000 modules can be plugged into an FPS-T1U rack. Refer to Fig 17-2 for the modules location. PS MODULE “A” PS MODULE “B” Air flow direction Front side see note 1 Fig 17-2: FPS1000 ...

Page 48

CHAPTER 18 FPS-T1U AND FPS-T1U/P OUTLINE DRAWINGS 18.1 FPS-T1U Outline Drawing FPS-T1U Instruction Manual 45 ...

Page 49

FPS-T1U/P Outline Drawing 11.1 FPS-T1U Outline Drawing 46 ...

Page 50

CHAPTER 19 BASIC CONNECTIONS FOR OPERATION FPS-T1U RACK 19.1 Connecting Single Load, Remote Sensing Remote sensing is used in cases where the load regulation is important at the load terminals. Use twisted or shielded wires to minimize noise pick-up. If ...

Page 51

Output Voltag Trimming Fig 19-4 shows typical output voltage trimming connection for FPS1000 unit ‘A’ inside the rack Units ‘B’ and ‘C’ connections - Refer to 17.7.5 J1(A) FPS-T1U J1(A)-8 +S FPS1000 Module A J1(A)-6 V_TRIM J1(A)-7 -S FPS-1000 ...

Page 52

CHAPTER 20 PARALLEL AND SERIES OPERATION 20.1 Parallel operation FPS-T1U racks with FPS1000 installed units of the same output voltage rating can be connected in parallel. The built-in Oring diodes on the ...

Page 53

Series operation Up to three FPS1000 with the same output voltage rating can be connected in series to increase the output voltage or to create a bipolar voltage source recommended to connect diodes in parallel with each ...

Page 54

CHAPTER 21 FPS-T1U I 21.1 Introduction The FPS-T1U rack provides access to the I panel MOLEX female connector located at the rear panel. The Clock is connected to pin 2 and the Data is connected to pin 1. The specifications ...

Page 55

CHAPTER 22 FPS-T1U MAINTENANCE 22.1 Introduction This chapter contains information about maintenance, calibration and troubleshooting of the FPS-T1U rack. 22.2 Units under warranty Units requiring repairs during the warranty period should be returned to Densei-Lambda authorized service office. Unauthorized repairs ...

Page 56

Notes 53 ...

Page 57

Notes 56 ...