1102855-3 Tyco Electronics, 1102855-3 Datasheet

TOOL EXTRACTION SOLARLOK

1102855-3

Manufacturer Part Number
1102855-3
Description
TOOL EXTRACTION SOLARLOK
Manufacturer
Tyco Electronics
Series
Solarlok®r
Datasheets

Specifications of 1102855-3

Tool Type
Extraction Tool
Tyco/amp Hvt Series Crimp Contact Heavy-duty Connectors & Solarlok Photovoltaic Interconnection System
RoHS Compliant
Product
Tools
Description/function
Extraction tool
For Use With
6-1105301-1 - CONN SOCKET 22-26AWG SILVER2-1105301-2 - CONN SOCKET 17-18AWG GOLD1-1105301-2 - CONN SOCKET 20AWG SILVER1-1105301-1 - CONN SOCKET 20AWG SILVER3-1105300-2 - CONN PIN 15AWG GOLD2-1105300-2 - CONN PIN 17-18AWG GOLD1-1105300-2 - CONN PIN 20AWG GOLD1-1105300-1 - CONN CONTACT MALE 20AWG CRIMP2-1105301-1 - CONN CONTACT SOCKET HVT SERIES2-1105300-1 - CONN CONTACT PIN HVT SERIES5-1105301-1 - HVT-C-BU.AG.4,0 QMM4-1105301-1 - HVT-C-BU.AG.2,5 QMM3-1105301-2 - HVT-C-BU.AU.1,5 QMM5-1105300-1 - HVT-C-STI.AG.4,0 QMM4-1105300-1 - HVT-C-STI.AG.2,5 QMM3-1105300-1 - HVT-C-STI.AG.1,5 QMM4-1105300-2 - CONN PIN CRIMP HTS SERIES GOLD3-1105301-1 - CONN SOCKET 15.5 AWG CRIMP SIVER4-1105301-2 - CONN TERM FEMALE CRIMP GOLD
Lead Free Status / RoHS Status
Not applicable / Not applicable
For Use With/related Products
Rectangular Connectors
Lead Free Status / Rohs Status
Lead free / RoHS Compliant
Other names
1102855-3
A98837
SOLARLOK
Interconnection System
RoHS
Ready

1102855-3 Summary of contents

Page 1

SOLARLOK Interconnection System RoHS Ready ...

Page 2

... For Fax No. see address page entry for your specific region. A large product range has extensive product literature. You can request flyers, catalogs and brochures for each of the product sectors of relevance to you. All specifications subject to change. Consult Tyco Electronics for latest specifications. Tyco Electronics Online Internet Homepage: www.tycoelectronics.com Electronic Internet Catalog: http://catalog ...

Page 3

... TÜV certified acc. to 2Pfg 1169/08.2007 ■ UL certified All specifications subject to change. Consult Tyco Electronics for latest specifications. Tyco Electronics will be con- The male and female cable tributing to the establishment of coupler was designed for high this environmentally-friendly ...

Page 4

... SOLARLOK Interconnection System Large Junction Box – Serial Interconnection Part Configuration Number 1-1394723-6 2-1394723-6 0-1394723-4 0-1394723-3 2 All specifications subject to change. Consult Tyco Electronics for latest specifications Interconnection Options Package Plug Connector Quantity Plus Keyed Minus Keyed Catalog 889753-3 Revised 6-2008 W: 150 mm ...

Page 5

... SOLARLOK Interconnection System Large Junction Box – Parallel Interconnection Part Package Configuration Number Quantity 1394723-5 1394723-6 1394723-9 All specifications subject to change. Consult Tyco Electronics for latest specifications. Interconnection Options Plug Connector Plus Keyed Minus Keyed Catalog 889753-3 Revised 6-2008 W: 150 Contact ...

Page 6

... Junction Box Assembly with two 100 cm long 4.0 mm ✱✱ ) Junction Box Assembly with one 200 cm long 4 All specifications subject to change. Consult Tyco Electronics for latest specifications Interconnection Options Package Plug Connector Quantity Plus Keyed Minus Keyed ...

Page 7

... Junction Box Assembly with two 100 cm long 4.0 mm ✱✱ ) Junction Box Assembly with one 200 cm long 4.0 mm All specifications subject to change. Consult Tyco Electronics for latest specifications Interconnection Options Package Plug Connector Quantity Plus Keyed ...

Page 8

... Junction Box Assembly with two 70 cm long 4.0 mm ✱✱ ) Junction Box Assembly with two 85 cm long 4 All specifications subject to change. Consult Tyco Electronics for latest specifications Interconnection Options Package Plug Connector Quantity Plus Keyed Minus Keyed ...

Page 9

... Junction Box Assembly with one 140 cm long 4.0 mm ✱✱ ) Junction Box Assembly with one 170 cm long 4.0 mm All specifications subject to change. Consult Tyco Electronics for latest specifications Interconnection Options Package Plug Connector Quantity Plus Keyed ...

Page 10

... SOLARLOK Interconnection System Mini Junction Box – Serial Interconnection Part Configuration Number 1740863-1 1740863-2 ✱ ) Junction Box Assembly with two 85 cm long 4 All specifications subject to change. Consult Tyco Electronics for latest specifications Package Contact Rail Quantity Shape ✱ 80 Straight ✱ 80 Right-Angle 2 black solar cable and plug connector ...

Page 11

... Plus Keyed 2.5 0-1394462-1 4.0 0-1394462-3 6.0 5-1394462-5 Male Cable Coupler Not Keyed, only for Junction Box Serial Interconnection All specifications subject to change. Consult Tyco Electronics for latest specifications. Male Cable Coupler Minus Keyed Plus Keyed 0-1394462-2 0-1394461-1 0-1394462-4 0-1394461-3 5-1394462-6 6-1394461-5 ...

Page 12

... SOLARLOK Interconnection System T-Branch Connector Parallel Interconnection using T-Branch Connector (Male-to-Male) Parallel Interconnection using T-Branch Connector (Female-to-Male) 10 All specifications subject to change. Consult Tyco Electronics for latest specifications. T-Branch Connector Plus Keyed Minus Keyed o o T-Branch Connector Plus Keyed Minus Keyed o o Catalog 889753-3 ...

Page 13

... Plus (AWG 14) (AWG 12 All specifications subject to change. Consult Tyco Electronics for latest specifications. Flat Seal and Plastic Nut Package Part Number Quantity Minus 1394738-1 o 1394738-2 1394738-3 o 1394738-4 1740210-1 o 1740210-2 1740210-3 o 1740210-4 1740210-7 o 1740210-8 1740210-9 o 1-1740210-0-0 o 1394739-1 Catalog 889753-3 Revised 6-2008 ...

Page 14

... Approvals: • VDE certified • UL pending Configuration 5 Pole Receptacle o Receptacle o Header o Assembly o Assembly o 12 All specifications subject to change. Consult Tyco Electronics for latest specifications. Cable Length 200 mm Metall Nut Plastic Nut Catalog 889753-3 Revised 6-2008 Package Part Number ...

Page 15

... Sheath: Electron beam cross-linked halogen free Polyolefin Color: Black, blue, red All specifications subject to change. Consult Tyco Electronics for latest specifications. The flexible, dual wall, halogen In addition, it has excellent free and cross linked solar resistance to abrasion and wire offers long term stability temperature extremes. and TÜ ...

Page 16

... Technical Data upon request. 14 All specifications subject to change. Consult Tyco Electronics for latest specifications. Color Part Number (Inch) 0-956297-4 Black 1-956297-4 0-956297-5 0.20 Red 1-956297-5 0-956297-6 Blue 1-956297-6 0-956298-4 Black 1-956298-4 0-956298-5 ...

Page 17

... Proven quality ■ One- / two-pole switch ■ Main switch function ■ Lockable ■ Current ■ Voltage up to 900 V U All specifications subject to change. Consult Tyco Electronics for latest specifications. Collecting ■ strings input ■ Cable cross section ■ SOLARLOK connectors ■ ...

Page 18

... Configuration Example at 4 Cable Assembly Wire Size: 2 4.0 mm Color: Black More variants (cable length, wire diameter, color) upon request. 16 All specifications subject to change. Consult Tyco Electronics for latest specifications. 2 Clearance (e.g. Roof Window) Cable Assembly Version 1 m 2-1987376-1 2-1987376 1-1987376-1 ...

Page 19

... Configuration Example at 4 Cable Assembly Wire Size: 2 4.0 mm Color: Black More variants (cable length, wire diameter, color) upon request. All specifications subject to change. Consult Tyco Electronics for latest specifications. 5 Clearance (e.g. Roof Window) Cable Assembly Version 1 m 2-1987376-1 2-1987376 1-1987376-1 ...

Page 20

... Tyco Electronics SolKlip provides an extremely simpli- fied solution for terminating a continuous-run ground wire. 18 All specifications subject to change. Consult Tyco Electronics for latest specifications. Termination times are meas- With a tensile strength of up ured in seconds using the to 36 kg, the UV-resistant pre-mounted Tyco Electronics ...

Page 21

... Applications include: wire jumpers between solar panels, solar roof tiles and between Application Tooling panels and the AC/DC inverters. No special tooling required. All specifications subject to change. Consult Tyco Electronics for latest specifications. (continued) – + – + – + – + – + – + ...

Page 22

... SOLARLOK Interconnection System Interconnection Examples Serial Interconnection for Junction Boxes with Cable Glands 1394462-4 1394461-4 1394462-4 1394738-4 20 All specifications subject to change. Consult Tyco Electronics for latest specifications. 2 (4.0 mm Wiring) DC/AC Converter Catalog 889753-3 Revised 6-2008 6-1394461-2 1394462-3 1394462-3 1394738-3 ...

Page 23

... SOLARLOK Interconnection System Interconnection Examples Serial Interconnection for Junction Boxes with Plug Connectors 1394462-4 1394462-3 1394462-4 1394738-4 All specifications subject to change. Consult Tyco Electronics for latest specifications. (continued) 2 (4.0 mm Wiring) 1394462-4 DC/AC Converter Catalog 889753-3 Revised 6-2008 1394462-3 1394462-3 1394738-3 21 ...

Page 24

... Vario Crimp Head and Locator Part No. 1579004-8 2 (for 1.5 + 2.5 + 4 Die Set Part No. 6-1579001-6 2 (for 1.5 + 2.5 + 4 Extraction Tool suitable for all wire sizes Part No. 1102855-3 Insulation Stripper includes length stop for all wire sizes and 6 Suitable for Tyco Electronics Solar Cable ...

Page 25

... Part No. 1740969-2 Small Box Kit includes the following parts: ■ 100 Cable Coupler (Housings, Plus and Minus coded) ■ Crimp Contacts 2 (4.0 and 6 Strain Relief ■ ■ Seals ■ Hand Crimp Tool: Part No. 1-1579004-2 ■ Extraction Tool: Part No. 1102855-3 ■ Insulation Stripper: Part No. 4-1579002-2 23 ...

Page 26

... The grommet has to be matched with the outer diameter of the solar cable (see customer drawing, Part No. 1394461 and Part No. 1394462) and the pinch ring (Part No. 1418677-2) must be applied. 24 All specifications subject to change. Consult Tyco Electronics for latest specifications. General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Termination of the Cable Wires / Crimping of the Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Handling of the Connectors ...

Page 27

... Place backshell onto the connector housing. 5 Push contact with cable into the connector housing until you hear the contact is locked into position 6 Tighten backshell nut to 1.5 Nm All specifications subject to change. Consult Tyco Electronics for latest specifications. Catalog 889753-3 (continued) Revised 6-2008 Fig ...

Page 28

... Disconnecting This connector must not be disconnected under load. Disconnect circuit from load before unplugging connectors. Cable assemblies should be labeled using Tyco Electronics Label, Part No. 1394470-1. Unmating of the connector 1 The locking mechanism is opened by depressing the latches. 2 Pull out the connectors. While depressing the latches, 26 All specifications subject to change ...

Page 29

... The panel thickness must not be under 1.0 mm. ■ For environmental protection of the unmated connector, use of the covering cap is recommended. Cover: Part No. 1394739-1 All specifications subject to change. Consult Tyco Electronics for latest specifications. Catalog 889753-3 (continued) Revised 6-2008 Fig. 9 Fig. 10 Fig. 11 Fig ...

Page 30

... The following tools are available for the contact crimping (please specify wire gauge required): ● ● ■ An extraction tool (Part No. 1102855-3) is needed to disassemble the connector components. This tool is used to unlock the contact retention features, after which the contact can be removed and re-used if necessary. Technical Description 28 All specifications subject to change ...

Page 31

... Temperature Range: Wire Size Range: Protection Degree: Contact Finish: Mating Cycles: Unmating Force: Additional Features: Standards Subject to Change. All specifications subject to change. Consult Tyco Electronics for latest specifications. Catalog 889753-3 Revised 6-2008 CuZn PPO, weatherproof against UV radiation and ozone Black 1000 ...

Page 32

... 1394725-2 1-956298-4 14 1394738-1 1-956298-5 14 1394738-2 1-956298-6 14 1394738-3 956299-4 14 1394738-4 956299-5 14 1394739-1 956299-6 14 1418677-2 1-956299-4 14 1418867-1 1-956299-5 14 1418867-2 1-956299-6 14 1418867-5 1102855-3 22, 23, 28 1418867-6 1-1105851-8 28 1-1418867-2 1394461-1 9 1-1418867-3 1394461-2 9 1534226-1 1394461-3 9, 16, 17 1534611-1 1394461-4 9, 16, 17, 1534611-2 20 1534858-1 6-1394461-1 9 1579000-4 6-1394461 5-1579001-4 6-1394461-4 9 5-1579001-5 ...

Page 33

... SOLARLOK Interconnection System Restriction on the Use of Hazardous Substances (RoHS) Restriction on the Use At Tyco Electronics, we’re ready to support your RoHS requirements. We’ve assessed more than 1.5 million end items/components for RoHS compliance, and issued new part numbers of Hazardous Substances where any change was required to eliminate the restricted materials. Part numbers in this catalog ...

Page 34

... SOLARLOK Interconnection System Engineering Notes 32 All specifications subject to change. Consult Tyco Electronics for latest specifications. Catalog 889753-3 Revised 6-2008 ...

Page 35

Americas Argentina – Buenos Aires Canada – Toronto Phone: +54-11-4733-2200 Phone: +1-905-475-6222 Fax: +54-11-4733-2211 Fax: Product Information Center: Brasil – São Paulo Phone: +1-905-470-4425 Phone: +55-11-3611-1311 Fax: Fax: +55-11-3611-0397 Colombia – Bogota Phone: +57-1-231-9398 Fax: Asia/Pacific Australia – Sydney Japan ...

Page 36

... Tyco Electronics AMP GmbH Siemensstr. 13 67346 Speyer / Germany Phone: +49-(0)6232-30-2520 Fax: +49-(0)6232-30-2243 www.tycoelectronics.com AMP, SOLARLOK, SOLKLIP, TE Logo and Tyco Electronics are trademarks. © 2008 Tyco Electronics Ltd. 889753-3 Revised 6-2008 5M ST ...