PDH10-37 Panduit Corp, PDH10-37 Datasheet

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... EU Email: EMEA- Toolservicecenter@panduit.com PAT1M / PAT1.5M OPERATION MANUAL PANDUIT Corp. • USA Technical Support Tel: 888-506-5400, ext. 3255 • Fax: 630-759-7532 PANDUIT Europe • EMEA Technical Support Tel: 31 (0) 546 580 452 • Fax: 31 (0) 546 580 441 PA22222A01 Rev. 03 12-2007 ...

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... PAT1M / PAT1.5M OPERATION MANUAL TABLE OF CONTENTS INTRODUCTION ..................................................................................................... 1 SYSTEM SPECIFICATIONS................................................................................... 1 PAT1M / PAT1.5M TOOLS ................................................................................ 1 PDM DISPENSER ............................................................................................. 2 PHM1 / PHM2 / PHM3 / PHM4 FEEDER HOSES ............................................. 2 ADDITIONAL COMPONENTS ........................................................................... 3 SAFETY PRACTICES............................................................................................. 3 ELECTRICAL SAFETY PRACTICES................................................................. 3 OPERATIONAL SAFETY PRACTICES ............................................................. 4 TECHNICAL SPECIFICATIONS............................................................................. 5 AIR SUPPLY ...................................................................................................... 5 ELECTRICAL SPECIFICATIONS ...................................................................... 5 OTHER SPECIFICATIONS................................................................................ 6 INSTALLATION ...................................................................................................... 6 DISPENSER MOUNTING .................................................................................. 6 SYSTEM CONNECTION ...

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... PAT1M / PAT1.5M OPERATION MANUAL INTRODUCTION The PAT1M/PAT1.5M Fully Automatic Cable Tie Installation System was designed by Panduit Corporation to install PANDUIT continuously molded cable ties for high volume wire harnessing applications. NOTE: In the interest of higher quality and value, PANDUIT products are continually being improved and updated ...

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PAT1M / PAT1.5M OPERATION MANUAL PDM DISPENSER The PDM Dispenser controls the PAT1M and PAT1.5M Tool operation. The dispenser has an electronic display that provides a step-by-step menu for feature selections and helps to identify errors to reduce downtime. The ...

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... PSIG (7,5 l/sec. at 5,8 bar). PDH10-37 Air Supply Hose The PANDUIT PDH10-37 Air Supply hose is approximately 10 ft long. The hose includes a 3/8 NPT male pipe thread fitting for attaching the hose to the PL283N1 Filter/Regulator. A 1/4" female quick disconnect fitting is included on the opposite end of the hose for connection to the dispenser ...

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... The proper components for service and repair may be obtained from Panduit Corporation, Tool Division. The product may also be returned to Panduit Corporation, Tool Division for service and repair to ensure that safety features are maintained (Subject to the provisions of the PANDUIT service agreement). ...

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... Air line lubricators are NOT to be used. Recommended source: PANDUIT Part Number PL283N1 (See Page 3). Recommended source: PANDUIT Part Number PDH10-37 (See Page 3). Recommended source: 1. Truflate type 2 & 4, 1/4" couplers 2. Hansen series 1000 & 3000 couplers 3. Foster series 3 & ...

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PAT1M / PAT1.5M OPERATION MANUAL OTHER SPECIFICATIONS ITEM Peak Sound Level during cycle PAT1M/PAT1.5M Tool Vibration * As measured in accordance with ISO 11202: 1995 (E measured in accordance with ISO 5349. INSTALLATION DISPENSER MOUNTING After unpacking the ...

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PAT1M / PAT1.5M OPERATION MANUAL INSTALLATION CHECKLIST Have you made sure that the air supply is NON-LUBRICATED (from any source the main air supply hose to the dispenser clean and sized properly? (3/8" inside diameter minimum, 10'-0" ...

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PAT1M / PAT1.5M OPERATION MANUAL 3. Remove the cable tie reel from the protective plastic bag. Remove the corrugated cardboard wrap from around the cable ties. Remove the collar from the reel axle by pulling out on the release pin ...

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PAT1M / PAT1.5M OPERATION MANUAL 7. Place the tool jaws around a bundle and cycle the tool by lifting up on the trigger. Refer to the Cable Tie Installation section on Page 13 for some cable tie installation techniques. RELOADING ...

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PAT1M / PAT1.5M OPERATION MANUAL The "Escape" button can be pressed to go directly to Level Operator Menus (Refer to the Cable Tie Installation section on Pages 13-14 important to note that the tool will ...

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PAT1M / PAT1.5M OPERATION MANUAL Press the "Exit" button to return to the last menu level (Level 2). See Step 2. Remember!! Once you "Escape" out of the Setup menus, you must repeat the sequence (Steps 3.a. and 3.b.) to ...

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PAT1M / PAT1.5M OPERATION MANUAL Remember!! Once you "Escape" out of the Setup menus, you must repeat the sequence (Steps 3.a. and 3.b.) to re-enter the higher menu levels (Level 3 thru Level 6). LEVEL 6 - Language Menu Set ...

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... Review and follow all of the Safety Practices on Pages 3-4, being certain to wear adequate eye protection. 2. Verify that the Level 1 or Level 1B Operator Menu is displayed on the PDM Dispenser. The PAT1M and PAT1.5M Tools can only cycle cable ties if one of the two Operator Menus (below), is displayed. The Level 1 Operator Menu looks like this: ...

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... Dry or brittle cable ties may break during installation. TIP COLLECTOR The PAT1M and PAT1.5M Tools are provided with a tip collector to collect a maximum of 180 cable tie cutoff tips (See Figure 5 on Page 15). The tip collector must be emptied before it reaches its capacity. ...

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... After desired setting is reached, check tension by installing a few cable ties. In very high humidity areas, the maximum tension setting should be reduced. NOTE: DO NOT force the tension adjustment knob with pliers or other tools. Greater or lesser tensions will not result, and tool may be damaged. ERROR MESSAGES The operator is constantly informed of the PAT1M/PAT1.5M System's status by the PDM Dispenser's electronic display, such as: " ...

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PAT1M / PAT1.5M OPERATION MANUAL Press to return to the Level 1 or Level 1B Operator Menus so that operation can "Continue" button resume. This button should only be pressed when the problem is understood, and the remedy instructions have ...

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PAT1M / PAT1.5M OPERATION MANUAL ERROR 3 - Check for low air pressure Check for low air pressure Load POSSIBLE CAUSE: This message will be displayed if the incoming air pressure is too low, or not connected. CORRECTIVE ACTION: Press ...

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PAT1M / PAT1.5M OPERATION MANUAL PREVENTION: To prevent this problem from recurring, verify that the feeder hose connections are secure and that there are no severe bends or twists in the feeder hose. Verify that the maximum bundle diameter does ...

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PAT1M / PAT1.5M OPERATION MANUAL ERROR 9 - Blocked or dirty exit sensor Blocked or dirty exit sensor Help Air burst POSSIBLE CAUSE: This will occur if the exit (optical) sensor in the PDM Dispenser becomes obstructed due to a ...

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PAT1M / PAT1.5M OPERATION MANUAL ERROR 11 - Tie stuck in exit sensor Tie stuck in exit sensor Help Air burst POSSIBLE CAUSE: This will happen when the exit of the dispenser is blocked so that the cable tie cannot ...

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PAT1M / PAT1.5M OPERATION MANUAL ERROR 13 - Detent sensor blocked or dirty Detent sensor blocked or dirty Help Buzzer POSSIBLE CAUSE: Most likely, the tip collector is too full. The detent sensor lens may be blocked by the detent ...

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PAT1M / PAT1.5M OPERATION MANUAL Problem exit sensor seen - service tool soon No exit sensor seen - service tool soon POSSIBLE CAUSE: This message is displayed if there is a cable tie in the feeder hose ...

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PAT1M / PAT1.5M OPERATION MANUAL Problem 4 - Jaw sensor error Jaw sensor error Help POSSIBLE CAUSE: A build up of debris in the tool gears caused by not emptying the tip collector often enough. CORRECTIVE ACTION: Press the "Buzzer" ...

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... No more than 2500 cycles (= ½ cable tie reel) EXTENDED MAINTENANCE CAUTION: SAFETY GLASSES WITH SIDE SHIELDS MUST BE WORN AT ALL TIMES DURING THE MAINTENANCE OR ADJUSTMENT OF THE PAT1M / PAT1.5M TOOLS. CAUTION: ALWAYS DISCONNECT AIR SUPPLY FROM TOOL BEFORE DISASSEMBLY. CAUTION: ELECTROSTATIC SENSITIVE DEVICE. DO NOT OPEN OR HANDLE EXCEPT AT A STATIC FREE WORK STATION ...

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PAT1M / PAT1.5M OPERATION MANUAL 1. Disconnect the PHM Feeder Hose from the PAT1M or PAT1.5M Tool. Remove the tip collector from the tool. 2. Place the tool on a table top with the jaws to the left. Using a ...

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PAT1M / PAT1.5M OPERATION MANUAL The following maintenance procedures may be required every 250,000 cycles or more. Contact your maintenance department as required to perform the following procedures at the prescribed intervals. INTERVAL Every 250 000 cycles (=50 cable tie ...

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PAT1M / PAT1.5M OPERATION MANUAL MAINTENANCE LOG DATE UNIT TOTAL COUNT PAT1M/PAT1.5M: PA22222A01_03 MAINTENANCE PROCEDURE Page Dec., 2007 ...

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PAT1M / PAT1.5M OPERATION MANUAL TROUBLESHOOTING ERROR MESSAGE TROUBLESHOOTING MESSAGE POSSIBLE CAUSE Out of ties or A. Reel empty; dispenser has run tie in dispenser out of cable ties. B. Reel not empty; tool cycled without enough cable ties loaded, ...

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PAT1M / PAT1.5M OPERATION MANUAL MESSAGE POSSIBLE CAUSE Tie in hose - press air Cable tie is caught or remains in burst feeder hose upon actuation due to a severe bend or twist in the feeder hose, low air pressure, ...

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PAT1M / PAT1.5M OPERATION MANUAL FUNCTIONAL MESSAGE TROUBLESHOOTING MESSAGE POSSIBLE CAUSE No exit sensor Cable tie in feeder hose when tool was seen - service actuated or dispenser exit sensor is tool soon not functioning properly. Switch # ...

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PAT1M / PAT1.5M OPERATION MANUAL "QUICK REFERENCE" MENUS OPERATOR MENUS OPENING MENU Panduit Tool is ready LEVEL 1 - Operator Menu ("Load, Unload, Menu" Display) Loads:14 Load Unload MENU LEVEL 1B – Loading commands disappear MENU LEVEL 2 - Load ...

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PAT1M / PAT1.5M OPERATION MANUAL LEVEL 4A - Current Chopper Cutting Cycle Chopper Off LEVEL 5 - Line Pressure Menu View line pressure Pressure Escape LEVEL 5A - Min./Max. Pressure Readings XX PSI MIN: XX PSI ...

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PAT1M / PAT1.5M OPERATION MANUAL "ERROR MESSAGE” ADDENDUM EXIT SENSOR PDM DISPENSER Error Message 1. Tie in Tool 2. Out of ties, or Tie in Dispenser 3. Tie in Hose - Press “Air Burst” 4. Blocked or Dirty Tool Sensor, ...

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PAT1M / PAT1.5M OPERATION MANUAL Error Message 6. Dispenser Jam - Check Tie Loading 7. Jaw Sensor Error 8. Detent Sensor Blocked or Dirty 9. Blocked Hose - Failed Back Pressure Test CABLE TIE CONDITION FACTORS INCORRECT CABLE TIE CUT-OFF ...

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PAT1M / PAT1.5M OPERATION MANUAL "TIE IN TOOL” ADDENDUM Turning new "Tie in Tool" feature "ON" or "OFF" Level 1 - Operator Menu ("Load, Unload, Menu" Display) Loads: 14 Load Unload Level 1B - Loading commands disappear Level 2 - ...

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PAT1M / PAT1.5M OPERATION MANUAL NOTE: PDM with software revision earlier than Revision 0.8 (visible on display for 5 seconds during power "ON"), require the following operator corrective action: (same possible cause and prevention apply). Tie in Tool Help Buzzer ...