1645499-5 Tyco Electronics, 1645499-5 Datasheet

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1645499-5

Manufacturer Part Number
1645499-5
Description
HARD METRIC CONNECTOR, PLUG, 7POS
Manufacturer
Tyco Electronics
Datasheet

Specifications of 1645499-5

No. Of Contacts
7
Gender
Header
Contact Termination
Press Fit
No. Of Rows
1
Contact Plating
Gold
Contact Material
Phosphor Bronze
Current Rating
10A
Connector Type
Hard Metric (HM)
10
Board-Mount Connectors
Product Facts
Technical Documents
Product Specification
108-1973
Application Specification
114-13038
Catalog 1773096
Revised 2-10
www.tycoelectronics.com
Single-piece molded
housings
Custom configurable
modular design
AC and DC power in the
same connector — Meets
UL safety requirements
Current Interrupt ratings per
UL 1977 — for “Hot-Plug”
applications
Compact size — suitable
for distributed DC power
applications
Molded-in guide pins
provide generous blind-
mateability
Up to 3 levels of contact
sequencing:
Low Mating and Un-mating
force
Solder or press-fit
termination to PCB
Meets SSI power connector
requirements for DPS, MPS
and HPS applications
30 micro-inch
[0.76 micro-meters]
gold post-plated contacts
for high reliability
All MULTI-BEAM XL and
MULTI-BEAM XLE products
in this section are RoHS
compliant
R
1st — Pwr/Gnd
2nd — Pwr & Signals
3rd — Trigger Signals
R
File # E28476
File # LR7189
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Power Connectors & Interconnection Systems
MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems
The MULTI-BEAM XL and
MULTI-BEAM XLE modules
are a blind-mateable board-
to-board power distribution
connector system. With a
variety of available power
contacts and a modular
design, customers are able
to customize this connector
to their exact needs. In
addition to selecting the
number of power and
signal contacts, customers
are also able to choose the
mating sequence of con-
tacts they need for their
specific application.
MULTI-BEAM XL connec-
tors feature dual-beam and
four-beam power contacts,
For More Information
Check out product information at:
Technical Support Center
1-800-522-6752
http://mbxl.tycoelectronics.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
rated at 35A. The new
MULTI-BEAM connector
features a true hot-plug
designed three-beam
contact, rated at 43A.
The product is also avail-
able in versions complying
with the Server Systems
Infrastructure (SSI)
Standard. MULTI-BEAM XL
and MULTI-BEAM XLE
products offer high reliabil-
ity and high current density
in a package designed
specifically for modular
hot-swappable power
distribution systems. They
are ideal for blind-mating in
modular and rack mounted
systems. The high perform-
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
ance design and heavy
gold plated contacts meet
requirements across many
applications including
power distribution for com-
pact (1U) computer servers
through high-end servers,
fault-tolerant computers,
networking equipment,
telecommunication
switches, medical instru-
mentation, and industrial
control equipment.
The compact design also
meets the I/O standard
of modern modular and
hot-swappable redundant
(N+1) power supplies
and uninterruptible power
supplies.
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-(0)8002-67666

Related parts for 1645499-5

1645499-5 Summary of contents

Page 1

Power Connectors & Interconnection Systems MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems Board-Mount Connectors Product Facts ■ Single-piece molded housings Custom configurable ■ modular design ■ AC and DC power in the same connector — Meets UL safety ...

Page 2

Power Connectors & Interconnection Systems MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems MULTI-BEAM XL Connector ■ Expandable length to accommodate power contacts ■ Contact spacings are expandable to accommodate higher voltages and/or higher current requirements ...

Page 3

... Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part. Note: All part numbers are RoHS compliant. 12 Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified ...

Page 4

... Distributed DC Power + Signal 3ACP 6450503-3 8P 6600303-1 * Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part. Note: All part numbers are RoHS compliant. Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified ...

Page 5

Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector Systems Board-Mount Connectors Specifications Materials Housing — High temperature thermo- plastic, UL 94V-0 Power Contacts — High conductivity Copper alloy Signal Contacts — Copper alloy Boardlocks — Phosphor bronze Finish ...

Page 6

... Amp low power ■ contact ■ Over 35% lower mating force than original MULTI-BEAM XL connectors Tyco Electronics’ new ■ Over 40% more current in MULTI-BEAM XLE connec- the same over all PCB space tors are the latest addition to the MULTI-BEAM XL ■ Low-wear contact design ...

Page 7

... Right-Angle Plugs: Flat-rock seating tools (no unique tools required) Right-Angle Receptacles: Flat-rock seating tools (no unique tools required) Vertical Plugs: Contact Tyco Electronics for required seating tools Vertical Receptacles: Flat-rock seating tools (no unique tools required) Note: All part numbers are RoHS compliant. 16 Catalog 1773096 ...

Page 8

... Requires less space than two housing designs ■ Terminates 12 AWG and 10 AWG wire ■ Mates with Tyco Electronics vertical and right-angle PCB plugs ■ High strength housing materials The Cable Pass-Thru ■ RoHS Compliant ...

Page 9

Power Connectors & Interconnection Systems MULTI-BEAM XL Current Pass-Thru Power Distribution Connector System Available Configurations 3CP/1P/24S/2P 3CP/24S/2P 3CP/24S/3ACP 3CP/4P/24S 3ACP/24S/6P 3CP/8P/12S 3CP/20S/10P Note: Receptacles are the only MULTI-BEAM XL parts with Pass-Thru capability. Configuration Description AC Power Cable Power .300" ...

Page 10

... The cable assemblies are all RoHS compliant, designed to specific customer requirements and manufactured in Tyco Electronics’ cable assembly manufacturing facilities. 19 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 ...

Page 11

Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies Configurations/Applications Floating XYZ Panel-Mount Receptacle • 0.060" [1.52] Nominal Float and Z direction • For modular installation of large power distribution systems • ...

Page 12

Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies Panel-Mount Receptacles Product Facts High strength glass-filled ■ housing materials ■ Expandable/modular housing design ■ PMT Series floats +/- 0.060" [1.52 and Z ...

Page 13

... Product Facts ■ High strength glass-filled housing ■ Pre-installed squeeze-to- release latches ■ Expandable/modular housing design Mates to Tyco Electronics ■ vertical or right-angle PCB plugs Power and Signal Module Specifications Technical Documents: Power Module Widths: Product Specification 0.300 [7.62] (ACP) 108-2157 0.250 [6.35] (P) Application Specification 0 ...

Page 14

Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies Cable Receptacle Components Material and Finish Body — 50 micro inches nickel over high conductivity copper alloy Mating Area — 30 micro inches gold Technical Documents ...

Page 15

Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies Cable Receptacle Components (Continued) Material and Finish Contact — Phosphor bronze plated gold over nickel in mating area Signal Contacts Wire Size Range Insulation AWG Diameter ...

Page 16

... Flat Washer Installed onto Shoulder Screw Additional temperature-rise MULTI-BEAM XL Product T-Rise Data data available, contact Tyco Electronics Product Engineering. Current/temperature rise data shown — from End-Of- Life qualification test. For more information see the product website @ http://mbxl.tycoelectronics.com Catalog 1773096 ...

Page 17

... The cable assemblies are all RoHS compliant designed to specific customer requirements and manufactured in Tyco Electronics’ internal cable assembly manufac- turing facilities. Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change ...

Page 18

Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies Configurations/ Part Numbers PMT Power Module Widths: Module 0.300″ (ACP) Designation 0.250″ (P) 300 (ACP) 0.200″ (HDP) 250 (P) 200 (HDP) Signal Module Width: Module 0.200″ ...

Page 19

... RoHS Compliant STR (Squeeze-to-Release) — UL, CSA, VDE Approvals Pending To Connect Sub-assemblies *Based on End-of-Design Life ■ Single-piece contact Qualification Tests design — eliminates mul- **Mated to Tyco Electronics tiple contact interfaces MULTI-BEAM XL receptacles only ■ Insulation crimp on all contacts ■ Easy to mate/disconnect with squeeze-to-release ...

Page 20

... Receptacle (Vertical Shown) Electrically Hot To create a unique configuration for MULTI-BEAM connectors simply complete this worksheet and forward it to your Tyco Electronics sales engineer. 1. Performance Grade MULTI-BEAM XL Connector 2. Application Board-to-Board 3. Gender Plug (Male) 4. Orientation Cable Only PCB Only 5. Termination (Cable Only) Power Signal 6 ...

Page 21

... AC input current and voltage, DC output currents and voltages, board-mount style, and available board space. Tyco Electronics will work with you to help determine the best solution to your application and can custom tool MINIPAK con- figurations if needed. ...

Page 22

Power Connectors & Interconnection Systems MINIPAK High-Density Board-to-Board Power Connectors MINIPAK High-Density Power Connectors 32 Amps per contact, fully loaded ■ ■ Features an innovative Dual Blade contact that allows splitting 4.5 mm pitch contacts into multiple voltage rails Various ...

Page 23

... Custom MINIPAK Connector Configurations If the standard MINIPAK connector configuration does not meet your application requirements, Tyco Electronics may be able to tool a custom MINIPAK connector solution depending on your require- ments and production volume. Please consult Customer Service for details. Note: All part numbers are RoHS compliant. ...

Page 24

... Safety Regulatory Agency Compliance MINIPAK connectors have been evaluated and found to comply with the UL1977 standard and the CSA standard C22.2 No.182.3-M1987. Tyco Electronics will work with customers to obtain application-specific regulatory certifi- cations if needed. C ...

Page 25

... Design is customizable ■ Serves both solder reflow and press-fit applications with the same contact Tyco Electronics’ new MINIPAK HDL connector Applications combines a high-density power interface into a blind- ■ 1U Servers mateable board-to-board ■ High End Servers ...

Page 26

Power Connectors & Interconnection Systems “NEW” MINIPAK HDL Connectors Contacts Plating — Gold over nickel, or gold over palladium-nickel in mating area Performance Data Current Rating — 16 Amps Max. Operating Temperature — 120°C 2.031 [51.60] Right-Angle Receptacle Part Number ...

Page 27

... Amps per contact when fully loaded ■ Industry proven Universal Power Module (UPM) power contacts Tyco Electronics supplies the Power Entry Module ■ Hot-plug contact design (PEM) connector specified controls arc during hot in the PICMG MicroTCA mate/unmate cycles Standard ...

Page 28

Power Connectors & Interconnection Systems MINIPAK HD Connectors MicroTCA Connectors — MINIPAK HD Board-to- Board Connector Vertical Receptacle, Compliant Press-Fit Part Number 1469920-1 2.213 (Tin-lead PCB Tails) [56.20] Part Number 1469920-2 (Tin Plated PCB Tails) The vertical connector con- [22.00] ...

Page 29

... PCB applications. It was 108-2289 designed to complement the Instruction Sheet most popular high-speed 408-10157 backplane connectors offered by Tyco Electronics, including HM-Zd, Z-PACK TinMan and MULTIGIG RT connectors. The two-row configuration offers a benefit to the PCB designer. The power can be fed from either the top or ...

Page 30

Power Connectors & Interconnection Systems MINIPAK HDE Connectors Contacts Industry proven Universal Power Module (UPM) style contacts Performance Data Current Rating — 18 Amps on each contact in the 8-position (2x4) connector Low Level Contact Resistance — 2 milli-ohms max ...

Page 31

Power Connectors & Interconnection Systems FLATPAQ Modular Board-to-Board Power Connectors — Our Most Modular Board-to-Board Power Connector Product Facts ■ 32 Amp high-performance ELCON CROWN BAND power contacts ■ True hot-plug power contacts available for current interruption under load Versatile ...

Page 32

... Mounting ears should also be considered on right- angle mounted connectors. Finished Connector Drawing Tyco Electronics will provide a customer drawing showing all envelope dimensions and PCB mounting pattern based on the configuration indicated using the layout sheet available at www ...

Page 33

... Copper Plate: 0.0010″ (.025 mm) min. per surface Tin Plate: 0.0003″ (.008 mm) min. per surface Press fixture is recommended for compliant press-fit assemblies. Consult Tyco Electronics for tool drawing Connectors are marked with manufacturer’s logo, part number and lot code Dimensions are shown for USA: 1-800-522-6752 reference purposes only ...

Page 34

Power Connectors & Interconnection Systems FLATPAQ Connectors Part Number 6646465-1 FLATPAQ 250V Straight Socket Connector 4 Power, 24 Signal Contacts .551 [14.00] Part Number 6646597-1 FLATPAQ 250V Straight Socket Connection with Active Guide Pin 2 (250V) Power, 2 amps Signal ...

Page 35

... For this purpose, a Modular FLATPAQ Connector layout form such as the one shown below is available. Just complete the form and send it to Tyco Electronics Customer Service. We will generate a Customer Drawing for you to check and approve prior to connector production. Samples are also available upon request. ● ...

Page 36

... Support for Multiple Mounting Styles ICCON connectors are available with press-fit or solder tails for mounting on both PC boards and bus bars. Tyco Electronics uses eye of the needle true compliant tails for the most reliable mounting using solderless techniques. Each ICCON connector has ...

Page 37

Power Connectors & Interconnection Systems ICCON Standard DIP Connectors (.300 x .100 footprint) Right-Angle Receptacle Part Number 6643232-1 Solder Part Number 6643272-1 Compliant .150 [3.81] Right-Angle Pin For Part Numbers and “A” Dimension .150 See Table Below [3.81] Vertical Receptacle ...

Page 38

Power Connectors & Interconnection Systems ICCON Discrete Contacts Crimp Socket Part Number 6648317-1 #8 AWG Crimp Pins Part Number 1766163-1 #8 AWG Non-Lock Part Number 1766160-1 #8 AWG Lock .142 Part Number 1766816-1 Dia. [3.60] #10 AWG Non-Lock Part Number ...

Page 39

Power Connectors & Interconnection Systems ICCON Connector Electrical Performance Stacked ICCON 2-Position Right-Angle Socket Assembly 25 Amps per socket Part Number 2085181-1 Stacked ICCON Pins Dim. A .630 16.00 .709 18.00 .787 20.00 Electrical Performance Note: All part numbers are ...

Page 40

Power Connectors & Interconnection Systems ICCON SLIMLINE Connectors (.100 x .100 Footprint) Parallel Pin Part Number 6643228-1 Solder Part Number 6643227-1 Solder w/Locking Feature Part Number 6643222-1 Compliant Part Number 6643223-1 Compliant w/ Locking Feature Parallel Socket Part Number 6643229-1 ...

Page 41

... Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-1106-0803 Need more information? Call Technical Support at the numbers listed below. Technical Support is staffed with specialists well versed in all Tyco Electronics products. They can provide you with: ■ Technical Support ■ Catalogs ■ Technical Documents ■ ...

Page 42

... Mini Power Modules for PCB-to-PCB Power Distribution MULTIGIG RT Power Modules The newest of the power modules. Designed specifically for use with Tyco Electronics 2 mm Backplane Connectors. Suitable for 0.8 mm Card Spacing and made from high conductivity copper alloys, these power modules offer improved power density and high cycle life ...

Page 43

Power Connectors & Interconnection Systems MULTIGIG RT Power Modules Right-Angle Headers Material and Finish Housing — Liquid Crystal Polymer Contacts — Phosphor Bronze Plating — .000050 [0.00127] min gold in mating area. .000020 [0.000508] min. tin on PCB tail over ...

Page 44

Power Connectors & Interconnection Systems Universal Power Module (UPM) Right-Angle Plug Material and Finish Housing — PBT Natural color UL 94V-0 Contacts — Standard Power — Phosphor Bronze High Power — .657 High Conductivity Copper Alloy [16.70] Plating — 0.00127 ...

Page 45

... Ref. [2.00 ] [2.98] [2.98] L Part Numbers Stack Height Stack Height 1645498-1 1645499-1 1645498-2 1645499-2 1645498-3 1645499-3 1645498-4 1645499-4 1645498-5 1645499-5 1645498-6 1645499-6 1645498-7 1645499-7 .52 [13.15] Vertical Receptacle Part Number 1982257-5 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Typ. ...

Page 46

... Positions Instruction Sheet 408-4169 (Receptacle 3 Seating Tool 224421- New short PCB tail available. 7 Contact Tyco Electronics for 8 more information. 9 Slim UPM Vertical Receptacle Number of Positions Note: All part numbers are RoHS compliant. Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified ...

Page 47

Power Connectors & Interconnection Systems Z-PACK 2 mm Futurebus+ Power Modules Vertical Pin Assemblies with Solder Leads and Compliant Press-Fit Leads Material and Finish Housing — Liquid crystal polymer Pin Contacts — Phosphor bronze, mating surface plating conforms to all ...

Page 48

Power Connectors & Interconnection Systems Z-PACK 2 mm Futurebus+ Power Modules Right-Angle Receptacle Assemblies with Solder Leads and Compliant Press-Fit Leads Material and Finish Housing — Liquid crystal polymer Receptacle Contacts — Phosphor bronze, mating surface plating conforms to all ...

Page 49

Power Connectors & Interconnection Systems Backplane and Co-Planar Guide Modules Un-keyed Guide Modules Stainless Steel Pin Die Cast Receptacle Multiple thread lengths available Gatherability +/-0.100" Seating Tool — Part Number 224440-1 Board Support Fixture — Part Number 217603-1 M4, 6.2 ...

Page 50

Power Connectors & Interconnection Systems Backplane and Co-Planar Guide Modules 10.8 Guide Modules Rugged design — to support heavier cards Better gatherability +/-3.5 mm 10.8 mm width Die Cast Pin Die Cast Receptacle ESD Ground Option Finish: Nickel plated Type ...

Page 51

... Based on years of reliable long-term field installations the power contact design is based upon Tyco Electronics’ famous Type III+ contact design. By adding the use of a high conductivity cop- per alloy and the low-force Eye-Of-Needle compliant ...

Page 52

Power Connectors & Interconnection Systems Z1 Power Connector for AdvancedTCA Zone 1 Applications Material and Finish Insulators — Thermoplastic, glass reinforced, UL 94V-0 Signal Pins — Copper alloy Power Contacts — High conductivity copper alloy, plated 0.00076 [.000030] min. gold ...

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