DP-DSG2 METCAL, DP-DSG2 Datasheet
DP-DSG2
Specifications of DP-DSG2
DP-DSG2 Summary of contents
Page 1
& ...
Page 2
... In addition, Metcal considers attention to human factors and industrial design paramount importance to profitable manufacturing. Footprint-reducing packaging saves valuable benchtop real estate. Ergonomic handpieces reduce fatigue, while simple controls minimize error. And, by automating as many functions as possible, we have lowered the amount of training required for proficiency. You can concentrate on doing a good job, rather than setting dials, guessing correction factors, or trying to find a standard setting in a notebook ...
Page 3
... Now Metcal changes rework again by introducing the QX2. We combined OK International’s experience in convection processes with the Metcal legacy of safer, faster, and easier operation. From the moment you take it out of the box, you know the QX2 is like no other convection system. Set-up is fast and easy, requiring no special tools, fixturing, or testing ...
Page 4
QX2 system elements and functions Power supply The power supply unit provides airflow, vacuum, and heat, and forms the main base unit of the system. Heater head assembly Integrated with the frame, the heater head assembly allows controlled vertical movement, ...
Page 5
QX2 system elements and functions Work tray This unit provides a working surface of the correct height for the PCB when the optional board holder is not in use. The underboard preheater cannot be used with the worktray. The worktray ...
Page 6
QX2 Part numbers for systems Key Part# Item QX2-SBP-11: 115V Convection Rework System with Board Holder & Preheater QX2-SBP-21: 220V Convection Rework System with Board Holder & Preheater QX2-SBH-11: 115V Convection Rework System with Board Holder ...
Page 7
... To compensate for real-world demands, Metcal SmartHeat Systems use a completely different technology. Instead of just using the tip to store heat, Metcal tip cartridges sense the load and instantly adjust power to quickly deliver the right amount of heat precisely where it is needed. ...
Page 8
... By specifying the tip cartridge, you’ve specified most of your process. Just choose the correct tip cartridge, insert it into the handpiece, and flip one switch. Compare that to the myriad of dials, readouts, buttons, and calibration tools and procedures of other systems. This makes compliance with ISO 9000 simple. A “ ...
Page 9
... Talon, you’ll agree that there is really no comparison. Our sleek design gives you unmatched control and comfort. But we didn’t just stop at the handpiece. A cleverly designed beveled edge on tips allows you to rework several components without changing tip cartridges. And, even when you have to change a tip cartridge, there are no annoying screws or difficult tip alignment– ...
Page 10
... AC-CB2 Tube Cleaning Brush MX-DCF1 Chamber Liner and Filter Pack AC-TC Desoldering Tip Cleaner SM-TALON-02: Talon Upgrade with Switchbox for older STSS Systems Includes: MX-TALON Talon Handpiece with cord MX-WS5 Talon Workstand AC-YS3 Sponge AC-CP2 Cartridge Removal Pad STSS-SW1E Switchbox Tip Cartridges sold separately from all systems. ...
Page 11
... Not for general through-hole. An extended length fine point for surface mount or fine wire. Not for general through-hole. Please note: STTC Soldering cartridges are for use with the MX-RM3E soldering/rework handpieces for STSS/MX Systems only. They cannot be used with SP Systems, Talon handpieces, or desolder handpieces. 9 ...
Page 12
... These are not recommended for general use as tip oxidation increases at high temperatures. Please note: STTC Soldering cartridges are for use with the MX-RM3E soldering/rework handpieces for STSS/MX Systems only. They cannot be used with SP Systems, Talon handpieces, or desolder handpieces. ...
Page 13
... Distributor. We may have introduced a new tip cartridge between printings. In addition, Metcal has a custom tip program. Call for details. Dual Quad Please note: SMTC surface mount rework cartridges are for use with MX-RM3E soldering/rework handpieces for STSS/MX Systems only. They cannot be used with SP Systems, Talon handpieces, or desolder handpieces. 11 ...
Page 14
... Hoof SMTC-x147 Mini-Hoof SMTC-x167 Knife SMTC-x161 Please note for 500 Series for 600 Series for 700 Series. Note SMTC rework cartridges are for use with MX-RM3E soldering/rework handpieces for STSS/MX systems only. They cannot be used with SP systems, Talon handpieces, or desolder handpieces. ...
Page 15
... Inductor, Case B (EIA SOPM-4532) Chip, Case C (EIA SOPM-6032) Chip, Case D (EIA SOPM-7243) Chip, Case E SOT-23 SOT-89 Tunnel Tip Cartridges SMD Component A2: Width A: Width Chip MNR32 .095 DPAK .335 SO-8 .320 SO-16 .330 SO-8 .335 SOIC-8 .200 SOIC-14,-16 .200 SOIC-14 .204 SOIC-24(mini flat pack) ...
Page 16
... PLCC-68 Socket PLCC-84 Socket Dual* x=0 for 600 Series, x=1 for 700 Series. A 700 Series tip cartridge is recommended for all quad SMT removal tips. *Dual tip cartridges require 2 power supplies and 2 handpieces. A dual handle support (MX-DHS) is also recommended. ** Available in 700 Series only. 14 ...
Page 17
... Choose the proper Series Each Metcal cartridge is designed to deliver high power in response to loads. For this reason, you can often work with a Metcal cartridge at a temperature lower than with a conventional iron. 500 Series cartridges will work well for most applications. ® Tip cartridges can be inserted three ways A Measurement “ ...
Page 18
... Series. Note: STDC cartridges are for use in the MX-DS1 pistol grip desolder handpiece only. They cannot be used with the SP440. 800 Series tip cartridges are available should a higher operating temperature be necessary. These are not recommended for general use as tip oxidation increases at high temperatures ...
Page 19
... MX accessories and spare parts Handpieces and Cords A MX-RM3E Soldering/rework handpiece and cord* B MX-RM6E Long reach soldering/rework handpiece and cord* C MX-TALON Talon handpiece and cord D MX-DS1 Desolder handpiece E MX-RM8E Desolder cord MX-DAH2 Airhose, ESD, no fitting (not shown) F MX-DAH4 Airhose, ESD, standard with fitting ...
Page 20
... Whichever tip cartridge draws maximum power for a given temperature is the proper choice. Training Aid By monitoring the power applied to a task, not the temperature or pressure, you can check to see if you are using your Metcal System correctly. Reflow Indicator The Net Power Meter can be used as a reflow indicator when removing SMT components ...
Page 21
... Soldering system, 115 VAC SP200-21 Soldering system, 220/240 VAC Includes: SP-PW1 Power Supply with power cord* SP-HC1 Handpiece with cord SP-WSK1 Workstand with Sponge AC-CP2 Cartridge Removal Pad Tip cartridges sold separately. * 220/240 VAC Systems do not include power cords. SP200 soldering system ...
Page 22
... SSC soldering tip cartridges for the SP200 Selecting a SSC tip cartridge Each Metcal tip cartridge is designed for high power delivery, so you can often solder 100°F or more lower than with a conventional iron. For most applications, a 600 Series tip cartridge will provide enough power and flexibility to do the job. Switch to a 700 Series only where absolutely necessary ...
Page 23
... Replacement parts DP-VP1 Vacuum pump for SP440-11 DP-VP2 Vacuum pump for SP440-21 DP-CA2 Coil assembly DP-CC Solder collection chamber DP-SL3 Front seal for DP-DSG2 DP-VB1 Valve body assembly DP-VL1 Vacuum line, ESD DP-WSC2 Replacement desolder cradle for DP-WSK2 AC-YS3 Sponge Too Large ...
Page 24
... The coil assembly for the SP440 (DP-CA2) is warranted for 1000 hours or six (6) months. Metcal warrants that the heater in its STTC, STDC, TATC, SDC, and SSC tip cartridges will operate according to specifications for the lifetime of the tip plating. Because tip plating is mainly dependent upon the user’ ...
Page 25
... ASTM D257 (10 5 -10 9 ohm/square where possible) MX RM3E Soldering/Rework Handpiece Weight 56.7 g Handle cord assembly 72 inches (1830 mm) carbon loaded silicone, shielded ESD materials 105-1012 ohm/square as per ASTM D257 (105-109 ohm/square where possible) MX TALON handpiece Weight 2.0 oz (56.7 g) ...
Page 26
What if you need the ultimate in process control and flexibil- ity for advances packages like BGA, µBGA, and FlipChip? There are new chips being developed every day. And some of those chips are going ...
Page 27
... Consider this Your Metcal ® System is designed to provide you with the ultimate in process control. But what about your operators and environment? Manual soldering generates irritating smoke and airborne particulates, along with substances and gases such as acetone, carbon monoxide, and formaldehyde. These substances have been shown to cause occupational asthma, sore throats, eye irritation, and many other problems ...
Page 28
... Ground Zero ™ ESD Equipment OK International reserve the right to alter design and specification without prior notice. 20690 Rev 9/99 USA Metcal International company • Internet: www.metcal.com • E-Mail: info@metcal.com World Headquarters 1530 O‘Brien Drive, Menlo Park, CA 94025 Tel: +1 (650) 853 7960 ...