91388-1 TE Connectivity, 91388-1 Datasheet

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91388-1

Manufacturer Part Number
91388-1
Description
Crimp Tool
Manufacturer
TE Connectivity
Series
PRO-CRIMPER IIIr
Type
Crimpersr
Datasheets

Specifications of 91388-1

Wire Size (awg)
22-18
Crimp Application
Contacts
Rohs Compliant
NA
Product
Crimping, Stripping & Cutting Tools & Drills
Description/function
Pro-Crimper and die
Fits Cable/wire
22-18 AWG
Lead Free Status / RoHS Status
Supplier Unconfirmed
For Use With
4.2 Mm PE Series PCB Connectors
Lead Free Status / Rohs Status
RoHS Exempt Product
{
1. INTRODUCTION
PRO–CRIMPER III Hand Tool Assembly 91388–1
consists of Die Assembly 91388–2 and
PRO–CRIMPER III Hand Tool Frame 354940–1. See
Figure 1. The die assembly consists of crimping dies
and a locator assembly. Read these instructions
thoroughly before crimping any contacts.
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended–use, production operations is available.
The PRO–CRIMPER III Hand Tool is a “Commercial” grade tool and
is designed primarily for field installation, repair, maintenance work,
or prototyping in industrial, commercial, or institutional applications.
Product crimped with this tool will meet the crimp height requirement
for hand tools in the appropriate 114 application specification, but
may not comply with other feature parameters of the specification.
Tyco Electgronics offers a variety of tools to satisfy your performance
requirements. For additional information, contact the Tooling
Assistance Center at 1–800–722–1111.
E
All International Rights Reserved
AMP and Tyco are trademarks. *Trademark
Other products, logos, and company names used are the property of their respective owners.
Supplied with die assembly, also available separately.
2004 Tyco Electronics Corporation, Harrisburg, PA
DIE ASSEMBLY
PART NUMBER
91388–2
Locator Assembly
(Supplied with Die
Assembly)
3
Die Assembly
2
Front of Tool
(Locator Side)
Y
Ratchet Adjustment Wheel
PART NUMBER
LOCATOR ASSY
Moving Jaw
58516–3
3
Y
{
This controlled document is subject to change.
For latest revision, call the FAX/PRODUCT INFO number.
PRO–CRIMPER* III
Hand Tool Assembly 91388–1
with Die Assembly 91388–2
Contact System
CONTACT
FAMILY
4.2 mm
4 2
}
Figure 1
}
bottom of this page for specific contact part numbers.
Contact the Tooling Assistance Center number at the
Reasons for reissue are provided in Section 11,
REVISION SUMMARY.
NOTE
WIRE SIZE,
22
22–18
AWG
Stationary Jaw
Pivot Pin
Dimensions on this sheet are in millimeters [with
inch equivalents provided in brackets]. Figures
and illustrations are for identification only and are
not drawn to scale.
TOOLING ASSISTANCE CENTER 1–800–722–1111
FAX/PRODUCT INFO 1–800–522–6752
For Regional Customer Service, visit our website at
www.tycoelectronics.com
Moving Handle
INSULATION
DIAMETER
[ 0
[.059–.095]
1.50–2.41
PRO–CRIMPER III Hand Tool
Frame 354940–1
(See Instruction Sheet 408–9930)
Back of Tool
(Wire Side)
WIRE
0 2 4
0 ]
Stationary Handle
Instruction Sheet
408–8918
03 MAY 04 Rev O
[
[.110–.130]
2.79–3.30
2
LENGTH
STRIP
0
3 30
30]
1 of 5
LOC B

91388-1 Summary of contents

Page 1

... Supplied with die assembly, also available separately. 1. INTRODUCTION PRO–CRIMPER III Hand Tool Assembly 91388–1 consists of Die Assembly 91388–2 and PRO–CRIMPER III Hand Tool Frame 354940–1. See Figure 1. The die assembly consists of crimping dies and a locator assembly. Read these instructions thoroughly before crimping any contacts ...

Page 2

... Insert the two die retaining pins. 4. Insert the short die retaining screw through the jaw and through both anvil dies, and tighten the PRO–CRIMPER III Hand Tool Assembly 91388–1 Secondary Support Locator Assembly Chamfer Die Retaining Screws Figure 2 screw just enough to hold the dies in place ...

Page 3

... Contact Support 11 4.39 [.173] 4.78 [.188] Rev O PRO–CRIMPER III Hand Tool Assembly 91388–1 5. CRIMPING PROCEDURE (Figure 3) This tool is provided with a crimp adjustment NOTE feature. Initially, the crimp height should be verified as specified in Figure 4. Refer to Section 6, CRIMP HEIGHT INSPECTION, and Section 7, CRIMP HEIGHT ADJUSTMENT, to verify crimp height before using the tool to crimp desired contacts and wire sizes ...

Page 4

... Figure 4. If the crimp height conforms to that shown in the table, the tool is considered dimensionally correct. If not, the tool must be adjusted. Refer to Section 7, CRIMP HEIGHT ADJUSTMENT PRO–CRIMPER III Hand Tool Assembly 91388–1 Position Point on Center of Wire Barrel Opposite ...

Page 5

... The crimping dies should be inspected on a regular basis to ensure that they have not become worn or Rev O PRO–CRIMPER III Hand Tool Assembly 91388–1 damaged. Inspect the crimp sections for flattened, chipped, worn, or broken areas. If damage or abnormal wear is evident, the tool must be replaced. ...