ZZL-4116-36LD Amphenol, ZZL-4116-36LD Datasheet

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ZZL-4116-36LD

Manufacturer Part Number
ZZL-4116-36LD
Description
Terminals 1P SOCKET GOLD
Manufacturer
Amphenol
Series
48 Seriesr
Datasheet

Specifications of ZZL-4116-36LD

Mil Type
MIL-DTL-26500
Product Type
Contacts
Shell Style
Receptacle
Mounting Angle
Straight
Termination Style
Crimp
Contact Gender
Socket (Female)
Contact Plating
Gold
Features
Red
Lead Free Status / Rohs Status
Lead free / RoHS Compliant

Related parts for ZZL-4116-36LD

ZZL-4116-36LD Summary of contents

Page 1

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Page 2

... Sales Office Listing If more information is needed concerning the connectors covered in this publication there are special application needs, please contact: Amphenol Corporation Amphenol Aerospace 40-60 Delaware Avenue Sidney, New York 13838-1395 Telephone: 607-563-5011 Fax: 607-563-5351 Website: www.amphenol-aerospace.com Amphenol is a Certified ISO 9001 Manufacturer. Page ...

Page 3

... Boeing specification contacts • Aluminum and stainless steel cable supports; aluminum dummy receptacles • Contact crimping/ installation/removal tools for Amphenol 48 series and Pyle-National MIL-C-26500 series ® * For more information on other Amphenol /Pyle consult Amphenol, Sidney, NY. ® ® ...

Page 4

... National, exceeds all specification requirements and provides excellent resistance to tear, compression set, fluids, and high temperatures. Amphenol/Pyle’s fluorosilicone compound offered in Class and K is capable of reliability resisting MIL-H-5606 hydrau- lic fluid and MIL-L-9236 lubricating oil; as well as MIL-L-7808 and MIL-L-23699 lubricating oils, MIL-J-5624 (JP-5) jet fuel, gly- col, and alkaline cleaning solutions higher ...

Page 5

MIL-C-26500 specifications TEST REQUIREMENTS Air Leakage (Classes & K) Altitude Immersion (Classes & K) Contact Retention (Classes & K) Collet Retention Contact Insertion Force (Classes & K) Coupling ...

Page 6

... Amphenol/Pyle part number callouts - aluminum/stainless steel only. (See how to order pages 7, 8 and 21). 4 Rear face of pin insert shown (socket insert opposite). Symmetrical about center line. ▲ designates Non-MS Configurations. ...

Page 7

MIL-C-26500 aluminum/stainless steel, threaded/bayonet coupling THREADED COUPLING PYLE ZZY MS2426X( )TXX Shell Style (Stainless Steel pictured) Square Flange Mounted Receptacle Threaded Coupling Single Hole (D-Hole) Mounted Receptacle Threaded Coupling Straight Plug Threaded Coupling BAYONET COUPLING PYLE ZZW MS2426X( )BXX Shell ...

Page 8

MIL-C-26500 aluminum/stainless steel ratchet lock coupling RATCHET LOCK PLUG PYLE ZZY Shell Style (Stainless steel only) Ratchet Lock Plug Non-Decoupling * See how to order, page 7, for further description of hardware classes. ** See how to order, page 7, ...

Page 9

... MS24265 – Single Hole Mounting Receptacle MS24266 – Straight Plug Class R – Aluminum, non-conductive (black anodize finish) G – Aluminum, conductive (chromium finish) E – Stainless steel, passivated Shell Size 8, 10, 12, 14, 16, 18, 20, 22, 24 Amphenol /Pyle-National Designation ® ® Sample ordering number: Shell Style ZZY – Threaded Coupling ZZW – ...

Page 10

... Connector coupling assembly continues to ratchet for approxi- mately 120 degrees until the mated connectors reach a complete metal-to-metal bottomed condition. The ratchet device maintains the connectors in a fully coupled condition, thus eliminating the need for safety wiring. Amphenol /Pyle-National Designation ® ® ...

Page 11

Flange Mounted Receptacle aluminum/stainless steel threaded coupling Cable Support Thread M Alum. Shell Steel UNEF-2A Size NS-2A Modified 08** NA .437-28 10 .563-36 .562-24 12 .733-36 .750-20 14 .803-36 .812-20 16 .930-36 .937-20 18 1.036-36 1.062-18 20 1.161-36 1.187-18 22 ...

Page 12

D-Hole Mounted Receptacle aluminum/stainless steel threaded coupling Aluminum Connector Cable Support Thread M including Contacts Alum. Shell Steel UNEF-2A Size NS-2A Modified .563-36 .562-24 12** NA .750-20 14 .803-36 .812-20 16 .930-36 .937-20 18 1.036-36 1.062-18 ...

Page 13

Straight Plug aluminum/stainless steel threaded coupling Cable Support Thread M Shell Steel Size NS-2A 08 .563-36 12 .733-36 14 .803-36 16 .930-36 18 1.036-36 20 1.161-36 22 1.286-36 24 1.411-36 28† 1.661-36 NA designates not available. All dimensions ...

Page 14

Flange Mounted Receptacle aluminum/stainless steel bayonet coupling Cable Support Thread M Shell Steel Size NS-2A 08 .563-36 12 .733-36 14 .803-36 16 .930-36 18 1.036-36 20 1.161-36 22 1.286-36 24 designates not available. All ...

Page 15

D-Hole Mounted Receptacle aluminum/stainless steel bayonet coupling Cable Support Thread M Alum. Shell Steel UNEF-2A Size NS-2A Modified 08** NA .437-28 10 .563-36 .562-24 12** NA .750-20 14 .803-36 .812-20 16 .930-36 .937-20 18 1.036-36 1.062-18 20 1.161-36 1.187-18 22 ...

Page 16

Straight Plug aluminum/stainless steel bayonet coupling Cable Support Shell Steel Size NS-2A 08 .563-36 12 .733-36 14 .803-36 16 .930-36 18 1.036-36 20 1.161-36 22 1.286-36 24 1.411- designates not available. All dimensions for reference ...

Page 17

Non-Decoupling, Ratchet Lock Plug stainless steel ratchet lock coupling NA designates not available. All dimensions for reference only. Shell Cable Support Coupling Coupling Nut Size Thread M Thread .563-36 .687-24 12 .733-36 .875-20 14 .803-36 ...

Page 18

Ratchet Lock Plug and Mating Flange Receptacle aluminum/stainless steel ratchet lock coupling Coupling Cable Shell Support Size Thread .6250-24 12 .7500-20 14 .8750-20 16 1.0000-20 18 1.0625-18 20 1.1875-18 22 1.3125-18 24 1.4375-18 28 1.7500-18 NA ...

Page 19

... To complete part number: Replace XX with alternate keying 1.437 1.381 1.312 positions (omit for normal position). See page 4. 1.437 1.381 1.312 17 Receptacle Short Skirt with Reduced Flange Amphenol Part Number* Max. ±.005 Max. 48-7132-XX .870 .647 .696 48-7133-XX ...

Page 20

... Number 48-7191 10-804342 48-7191-1 10-804342-1 Plug Wire Splice Amphenol Amphenol 48 Series 10- Part Part Number Number 48-7190 10-804341 48-7190-1 10-804341-1 18 Size 16 Contact Color Part Number Blue Pin ZZL-4016-36LD Socket ZZL-4116-36LD Red Size 16 Contact Color Part Number Blue Pin ZZL-4016-36LD Socket ZZL-4116-36LD Red ...

Page 21

MIL-C-26500 – Firewall Class K Class K stainless steel threaded coupling THREADED COUPLING, FIREWALL PYLE FPK, FPL, FP5K MS2761X-KXXTXX Shell Style (Firewall stainless steel only) Square Flange Mounted Receptacle Threaded Coupling Single Hole (D-Hole) Mounted Receptacle Threaded Coupling Straight Plug ...

Page 22

MIL-C-26500 – Firewall Class K Class K stainless steel bayonet coupling BAYONET COUPLING, FIREWALL PYLE FYL MS2761X-KXXBXX Shell Style (Firewall stainless steel only) Square Flange Mounted Receptacle Bayonet Coupling Single Hole (D-Hole) Mounted Receptacle Bayonet Coupling Straight Plug Bayonet Coupling ...

Page 23

... MS27615 – Straight Plug Class K – Firewall – Stainless steel, passivated Shell Size 12, 14, 16, 18, 22, 24, 28 Coupling Type B – Bayonet S – Ratchet Locking Thread T – Standard Threaded Amphenol /Pyle-National Designation ® ® Sample ordering number: Connector Type FPK – Threaded Coupling, qualified to MIL-C-26500 and BACC63 Series FPL – ...

Page 24

Firewall Class K Flange Mounted Receptacle Class K stainless steel, threaded/bayonet coupling Shell Size 24** 28** NA designates not available. All dimensions for reference only. Mounting Cable Coupling Flange Support Thread Width ...

Page 25

Firewall Class K D-Hole Mounted Receptacle Class K stainless steel, threaded/bayonet coupling Cable Shell Support Size Thread 12** .733-36 14 .803-36 16 .930-36 18 1.036- 22** 1.286- designates ...

Page 26

Firewall Class K Straight Plug Class K stainless steel, threaded/bayonet coupling Shell Size 28** NA designates not available. All dimensions for reference only. Cable Coupling Coupling Nut Support Thread 1 Thread ...

Page 27

Firewall Class K Ratchet Lock Plug, Class K stainless steel, threaded coupling NA designates not available. All dimensions for reference only. Shell Cable Support Coupling Coupling Nut Size Thread M Thread .563-36 .687-24 12 .733-36 ...

Page 28

... Amphenol /Pyle is an experienced supplier of highly reliable her- metic connectors for the aircraft industry. Amphenol’s ZZL and ZZB series of hermetic receptacles are designed to the requirements of MIL-C-26500, and are available in tin-plated cold-rolled steel shells and gold-plated nickel-iron alloy contacts. Other material variations, including stainless steel, are available ...

Page 29

... ZZL-4012-10R ZZL-4112-10R ZZY-4112-10P ZZL-4012-10P ZZL-4112-10P ZZY-4112-10P ZZL-4012-10N ZZL-4112-10N ZZY-4112-10N Contact Amphenol/ Size Pyle No. 08 ZZL-6508-10D 10 ZZL-6510-10D 12 ZZL-6512-10D 14 ZZL-6514-10D 16 ZZL-6516-10D 18 ZZL-6518-10D 20 ZZL-6520-10D 22 ZZL-6522-10D 24 NA Cable Supports - Aluminum Amphenol/Pyle No. ZZL-4120-36LD* ZZL-4116-36LD* ZZL-4112-36LD* Color Code Green White Yellow Green White Yellow Green White Yellow ...

Page 30

... This completes assembly for Type 1, Type 2, Type 3 and Type 5. To complete assembly for Type 4, push sealing boot into connector grommet until O-ring riser of boot snaps Step 7 into place and seals the assembly. Cable Stripping Dim.*** Amphenol Crimp Tools +.0156 (Center Contact) –.0000 A ...

Page 31

Shielded/Coaxial Contacts, cont. for MIL-C-26500 cylindrical connectors Cable Stripping Strip cable jacket, braid and dielectric to the dimensions shown in the table on page 28. Make all cuts square and sharp, being careful not to nick braid, dielectric, or center ...

Page 32

... TP-201356 (Class 1) Insertion Tool Replacement Insertion Tool Color Amphenol/ Mil. No. Code Pyle No. MIL-I-81969/17-9 Red ZZL-R-9531-A-20 MIL-I-81969/17-4 Blue ZZL-R-9531-16 MIL-I-81969/17-5 Yellow ZZL-R-9531-12 Removal Tool Removal Tool Replacement Tip Color Amphenol/ Mil. No. Code Pyle No. MS-24256-R-20 Red ZZL-R-9557-20 MS-24256-R-16 Blue ZZL-R-9557-16 MS-24256-R-12 Yellow ZZL-R-9557-12 Crimping Tool Mil ...

Page 33

... Hex 294-1630 294-528 .160 Hex Use with Turret Head M22520/1-02 Amphenol Part No. Military Part No. 294-89 MS2456R20 294-97 MS2456R16 294-73 MS2456R12 294-127 – For more information on other tools available consult Amphenol, Sidney, NY. NOTE: Amphenol and Pyle tools are interchangeable. ...

Page 34

Assembly Instructions for MIL-C-26500 Connectors Contact Termination Contacts should be crimped to the wire with MS Standard hand crimping tools or specification automatic crimping machines. When stripping the wire avoid nicking wires or damaging the insula- tion ...

Page 35

Assembly Instructions for MIL-C-26500 Connectors, cont. Contact Insertion into the Connector The following steps are recommended for assembly. Contact Removal from the Connector A contact is removed from the connector insert with the extraction tool as follows: Panel Mounting NOTE: ...

Page 36

... ZZL-R-5312-A MS27291-201 ZZL-M-5312 14 MS27291-3 ZZL-R-5314-A MS27291-301 ZZL-M-5314 16 MS27291-4 ZZL-R-5316-A MS27291-401 ZZL-M-5316 1.106 18 MS27291-5 ZZL-R-5318-A MS27291-501 ZZL-M-5318 1.231 20 MS27291-14 ZZL-R-5320-A MS27291-801 ZZL-M-5320 1.356 22 MS27291-6 ZZL-R-5322-A MS27291-601 ZZL-M-5322 1.481 24 MS27291-15 ZZL-R-5324-A MS27291-901 ZZL-M-5324 1.606 Standard Straight Support (L = .781) Amphenol/ Amphenol No. Pyle No. Pyle No .230 MS27657-1 FPL-R-5314 ...

Page 37

... MS27559-6 48-2222-18200 1.360 20 MS27559-7 48-2222-20200 1.485 22 MS27559-8 48-2222-22200 1.610 24 MS27559-9 48-2222-24200 1.735 Conduit Adapter - Right Angle Shell Equivalent Amphenol A Dia. Size MS No. No. Max. 8 MS27557-1 48-2222-08000 .672 10 MS27557-2 48-2222-10000 .797 12 MS27557-3 48-2222-12000 1.016 14 MS27557-4 48-2222-14000 1.110 16 MS27557-5 48-2222-16000 1.234 18 MS27557-6 48-2222-18000 1.360 20 MS27557-7 48-2222-20000 1 ...

Page 38

... How to Order Bayonet Threaded Equivalent MS Amphenol Part No. Part No. MS27297-1 48-172-10000 MS27297-2 48-172-12000 MS27297-3 48-172-14000 MS27297-4 48-172-16008 MS27297-5 48-172-18000 MS27297-8 48-172-20000 MS27297-6 48-172-22000 MS27297-9 48-172-24000 Equivalent MS Part No. ...

Page 39

... MS27295-6 22 48-2768 MS27295 For Bayonet Plug THREADED Plug Cap Receptacle Cap How to Order Threaded Cap & Chain Plug Receptacle Amphenol Equivalent MS Amphenol Part No. Part No. Part No. 48-2340-10 MS27292-1 48-2301-10 48-2340-12 MS27292-2 48-2301-12 48-2340-14 MS27292-3 48-2301-14 48-2340-16 MS27292-4 48-2301-16 48-2340-18 MS27292-5 48-2301-18 ...

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