ZY8160 Power-One, ZY8160 Datasheet

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ZY8160

Manufacturer Part Number
ZY8160
Description
Zy8160 60a Dc-dc Intelligent Pol
Manufacturer
Power-One
Datasheet

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ZY8160G
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MICRONAS
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ZY8160G
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POWER-ONE
Quantity:
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Applications
Benefits
Description
The ZY8160 is an intelligent, fully programmable multiphase step-down point-of-load DC-DC module integrating
digital power conversion and intelligent power management. When used with ZM7000 Series Digital Power
Managers, the ZY8160 completely eliminates the need for external components for sequencing, tracking,
protection, monitoring, and reporting. All parameters of the ZY8160 are programmable via the industry-standard
I
Reference Documents:
ZD-01674 REV. 1.1
2
C communication bus and can be changed by a user at any time during product development and service.
Low voltage, high density systems with
Intermediate Bus Architectures (IBA)
Point-of-load regulators for high performance
DSP, FPGA, ASIC, and microprocessors
Desktops, servers, and portable computing
Broadband, networking, optical, and
communications systems
Integrates digital power conversion with
intelligent power management
Eliminates the need for external power
management components
Completely programmable via industry-standard
I
One part that covers all applications
Reduces board space, system cost and
complexity, and time to market
ZM7300 Digital Power Manager. Data Sheet
ZM7300 Digital Power Manager. Programming Manual
Z-One
ZM00056-KIT USB to I
2
C communication bus
®
Graphical User Interface
2
C Adapter Kit. User Manual
www.power-one.com
Features
8V to 14V Input
RoHS lead free and lead-solder-exempt products are
available
Wide input voltage range: 8V–14V
High continuous output current: 60A
Programmable output voltage range: 0.5V–2.75V
Efficiency greater than 92%
Active digital current share
Single-wire serial communication bus for frequency
synchronization, programming, and monitoring
Real time voltage, current, and temperature
measurements, monitoring, and reporting
Optimal voltage positioning with programmable slope
of the VI line
Overcurrent, overvoltage, undervoltage, and
overtemperature protections with programmable
thresholds and types
Programmable fixed switching frequency 0.5-1.0MHz
Programmable turn-on and turn-off delays
Programmable turn-on and turn-off voltage slew rates
with tracking protection
Programmable feedback loop compensation
Power Good signal with programmable limits
Programmable fault management
Start up into the load pre-biased up to 100%
Current sink capability
Industry standard size through-hole single-in-line
package: 2.4”x0.55”
Low height of 1.1”
Wide operating temperature range: 0 to 70ºC
UL60950, CSA C22.2 No. 60950-00, and TUV
EN60950-1:2001
ZY8160 60A DC-DC Intelligent POL
Member of the
0.5V to 2.75V Output
Page 1 of 30
Data Sheet
Family

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ZY8160 Summary of contents

Page 1

... The ZY8160 is an intelligent, fully programmable multiphase step-down point-of-load DC-DC module integrating digital power conversion and intelligent power management. When used with ZM7000 Series Digital Power Managers, the ZY8160 completely eliminates the need for external components for sequencing, tracking, protection, monitoring, and reporting. All parameters of the ZY8160 are programmable via the industry-standard communication bus and can be changed by a user at any time during product development and service ...

Page 2

... Packaging option is used only for ordering and not included in the part number printed on the POL converter label. 3 Z-One evaluation board is available in only one configuration: ZM7300-KIT-HKS. Example: ZY8160G-R1: A 30-piece tray of RoHS compliant POL converters. Each POL converter is labeled ZY8160G. 2. Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings may cause performance degradation, adversely affect long- term reliability, and cause permanent damage to the converter ...

Page 3

... Duty Cycle 1 ZY8160 is a step-down converter, thus the output voltage is always lower than the input voltage as show in Figure the negative output current (bus terminator mode) efficiency of the ZY8160 degrades resulting in increased internal power dissipation. Therefore maximum allowable negative current is limited to 40A. ...

Page 4

... Threshold Accuracy Type Threshold Programmable in 10% steps Threshold Accuracy From instant when threshold is exceeded until Delay the turn-off command is generated ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input Conditions/Description Output Overcurrent Protection Default Programmable Default Programmable in 11 steps Output Overvoltage Protection ...

Page 5

... Lower Threshold Upper Threshold From instant when threshold is exceeded until Delay status of PG signal changes Threshold Accuracy ___________________ 1 Minimum OVP threshold is 1.0V ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input Output Undervoltage Protection Default Programmable Default Programmable in 5% steps Measured at V =2.5V O.SET ...

Page 6

... If the voltage sense outputs are connected remotely recommended to place a 0.01-0.1µF ceramic capacitor between +VS and –VS pins as close to the POL converter as possible. The capacitor improves noise immunity of the POL converter. ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input Conditions/Description Current Share I ≥ ...

Page 7

... ViH_CS Vhyst_CS Hysteresis of input Schmitt trigger IoL LOW level sink current at 0.5V Tr_CS Maximum allowed rise time 10/90% VDD ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input Conditions/Description Internal supply voltage 3.15 SYNC/DATA Line (SD pin) LOW level input voltage 0.75 x HIGH level input voltage VDD 0 ...

Page 8

... Output Current, A Figure 2. Efficiency vs. Load. Vin=9.6V, Fsw=500kHz Vo=0.75V Vo=1.0V Vo=1.8V Vo=2. Output Current, A Figure 3. Efficiency vs. Load. Vin=12V, Fsw=500kHz ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input Vo=1. Figure 4. Efficiency vs. Output Voltage, Iout=60A Vo=1. ...

Page 9

... Iout=60A 5.2 Turn-On Characteristics Figure 7. Tracking Turn-On. Rising Slew Rate is Programmed at 0.5V/ms. Vin=12V, Ch1 – V1, Ch2 – V2, Ch3 – V3 ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input Vo=2.5V 1000 Figure 8. Turn-On with Different Rising Slew Rates. Rising Slew Rates are Programmed as follows: V1- and V2-0.5V/ms, V3-0.2V/ms. ...

Page 10

... Transient Response The picture below shows the deviation of the output voltage in response to the 50-75-50% step load at 1A/µs. In all tests the ZY8160 converters had the switching frequency of 1MHz and a total of 660µF ceramic and tantalum capacitors connected across the output pins. Bandwidth of the feedback loop was programmed for faster transient response ...

Page 11

... LFM 100 LFM (0.5 m/s) 30 200 LFM (1 m/s) 300 LFM (1.5 m/s) 400 LFM (2 m/s) 500 LFM (2.5 m/ Figure 15. Thermal Derating Curves. Vin=12V, Vout=2.5V, Fsw=1,000kHz ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input Ambient Temperature Ambient Temperature, C www.power-one.com 0.5V to 2.75V Output • ...

Page 12

... Typical Application Figure 16. Block Diagram of Typical Multiple Output Application with Digital Power Manager and I The schematic of a typical application of ZY8160 point-of-load converters (POL) is shown in Figure 16. The system includes a ZM7300 series Digital Power Manager (DPM), a ZY8160 POL, and may include additional ® ...

Page 13

... P 23 VIN 12 Legend: I=input, O=output, I/O=input/output, P=power, A=analog, PU=internal pull-up ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input Pin Description Connect to OK pin of other Z-POL and/or DPM. Fault/Status Condition Sync/Data Line Power Good Connect to CS pin of other Z-POLs connected in ...

Page 14

... Output Current Monitoring TMP Temperature Monitoring ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input ZY8160 converters can be programmed using the Graphical User Interface or directly via the I using high and low level commands as described the ‘”DPM Programming Manual”. ...

Page 15

... VI characteristic will have a negative slope. Therefore, by properly selecting the operating point possible to increase the headroom as shown in the picture. ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input V OUT Upper Regulation Limit Lower Regulation Limit Resolution ...

Page 16

... Figure 23, Figure 24, and Figure 26. Figure 22. Sequencing/Tracking Window 8.2.1 Turn-On Delay Turn-on delay is defined as an interval from the application of the Turn-On command until the output voltage starts ramping up. ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input R/W-0 R/W-0 DON7 DON6 Bit 7 Bit 7:0 DON[7:0]: Turn-on delay time 00h: corresponds to 0ms delay after turn-on command has occurred … ...

Page 17

... LOAD CHG OCP Where I is the overcurrent protection threshold of OCP the ZY8160. If the condition is not met, then the overcurrent protection will be triggered during the turn-on process. To avoid this, dV overcurrent protection threshold programmed to meet the condition above. ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL ...

Page 18

... These settings are programmed in the GUI Fault Management window shown in Figure directly via the writing into the PC1 register shown in Figure 31. ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input R/W-1 R/W-1 CLS1 CLS0 Bit Readable bit W = Writable bit U = Unimplemented bit, read as ‘ ...

Page 19

... POL Group Configuration Window should be enabled (refer to Digital Power Manager Data Sheet). retrieve the status information from each POL on a continuous basis. ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input 8.3.2 Faults This group includes overcurrent, overtemperature, undervoltage, and tracking protections. ...

Page 20

... The low side switch provides low impedance path to quickly dissipate ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input value of the difference exceeds 250mV, the tracking fault signal is generated, the POL turns off, and the TR bit in the register ST is changed to 0 ...

Page 21

... GUI Fault and Error Propagation window shown in Figure 34. ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input Figure 34. Fault and Error Propagation Window In this case low OK line will signal DPM to pull other ...

Page 22

... UV Undervoltage Fault OV Overvoltage Error ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input The POL Figure 36. Turn-On into UVP on V3. The UV Fault Is Programmed To Be Non-Latching and Propagate From Group C to Group A. Ch1 – V3 (Group C), Ch2 – V2, Ch3 – V1 (Group A) Summary of protections, their parameters and ...

Page 23

... POLs are independent of each other. permissible to mix POLs operating at different frequencies in one system. It allows optimizing efficiency and transient response of each POL in the system individually. Figure 37. PWM Controller Window ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input R/W-0 R/W-0 FRQ2 FRQ1 Bit 7 Bit 7:5 FRQ[2:0] : PWM Frequency Selection ...

Page 24

... PG and/or OV indications may occur. 8.4.3 Duty Cycle Limit The ZY8160 is a step-down converter therefore V is always less than V the two parameters is characterized by the duty cycle and can be estimated from the following equation: ...

Page 25

... Feedback Loop Compensation Feedback loop compensation can be programmed in the GUI PWM Controller window by setting frequency of poles and zeros of the transfer function. ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input R/W-0 R/W-0 The transfer function of the POL converter is shown Figure 44 third order function with two Bit 0 zeros and three poles ...

Page 26

... ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input The output voltage is measured at the output sense pins, output current is measured using the ESR of the output inductor and temperature is measured by the thermal sensor built into the controller IC. Output ...

Page 27

... ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input Figure 45. GUI System Configuration Window www.power-one.com 0.5V to 2.75V Output • Data Sheet Page ...

Page 28

... ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input Figure 46. POL Group Configuration Window The ZY8160 POL converters have no internal fuse. If required, the external fuse needs to be provided to protect the converter from catastrophic failure. Refer to the “Input Fuse Selection for DC/DC converters” ...

Page 29

... If a fuse rated greater than 25A is used, additional testing may be required. In order for the output of the ZY8160 POL converter to be considered as SELV (Safety Extra Low Voltage), according to all IEC60950 ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input ...

Page 30

... TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice trademark of Philips Corporation. ZD-01674 REV. 1.1 ZY8160 60A DC-DC Intelligent POL 8V to 14V Input All Dimensions are in mm XX.X: ±0.1 XX.XX: ±0.05 Figure 48. Mechanical Drawing Figure 49. Recommended Footprint – ...

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