LTC6802-1_1 LINER [Linear Technology], LTC6802-1_1 Datasheet

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LTC6802-1_1

Manufacturer Part Number
LTC6802-1_1
Description
Multicell Battery Stack Monitor
Manufacturer
LINER [Linear Technology]
Datasheet
APPLICATIONS
L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks of Linear
Technology Corporation. All other trademarks are the property of their respective owners.
TYPICAL APPLICATION
FEATURES
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Measures up to 12 Li-Ion Cells in Series (60V Max)
Stackable Architecture Enables >1000V Systems
0.25% Maximum Total Measurement Error
13ms to Measure All Cells in a System
Cell Balancing:
Two Thermistor Inputs Plus On-Board
Temperature Sensor
1MHz Daisy-Chainable Serial Interface
High EMI Immunity
Delta Sigma Converter with Built-In Noise Filter
Open Wire Connection Fault Detection
Low Power Modes
44-Lead SSOP Package
Electric and Hybrid Electric Vehicles
High Power Portable Equipment
Backup Battery Systems
High Voltage Data Acquisition Systems
BATTERY
12-CELL
STRING
On-Chip Passive Cell Balancing Switches
Provision for Off-Chip Passive Balancing
NEXT 12-CELL
NEXT 12-CELL
PACK BELOW
PACK ABOVE
100k NTC
V
V
+
MUX
EXTERNAL
TEMP
100k
REGISTERS
REFERENCE
DIE TEMP
CONTROL
Δ∑ ADC
VOLTAGE
12-BIT
AND
LTC6802-1
68021 TA01a
TO LTC6802-1
TO LTC6802-1
SERIAL DATA
SERIAL DATA
DESCRIPTION
The LTC
includes a 12-bit ADC, a precision voltage reference, a
high voltage input multiplexer and a serial interface. Each
LTC6802-1 can measure up to 12 series connected bat-
tery cells with an input common mode voltage up to 60V.
In addition, multiple LTC6802-1 devices can be placed in
series to monitor the voltage of each cell in a long battery
string. The unique level-shifting serial interface allows the
serial ports of these devices to be daisy-chained without
optocouplers or isolators.
When multiple LTC6802-1 devices are connected in series
they can operate simultaneously, permitting all cell voltages
in the stack to be measured within 13ms.
To minimize power, the LTC6802-1 offers a measure mode,
which simply monitors each cell for overvoltage and un-
dervoltage conditions. A standby mode is also provided.
Each cell input has an associated MOSFET switch for
discharging overcharged cells.
For large battery stack applications requiring individually
addressable serial communications, see the LTC6802-2.
BELOW
ABOVE
®
6802-1 is a complete battery monitoring IC that
Battery Stack Monitor
–0.05
–0.10
–0.15
–0.20
–0.25
–0.30
0.30
0.25
0.20
0.15
0.10
0.05
0
–50
–25
Measurement Error Over
Extended Temperature
0
7 REPRESENTATIVE
TEMPERATURE (°C)
25
UNITS
LTC6802-1
50
Multicell
75
100
68021 TA01b
125
68021fa
1

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LTC6802-1_1 Summary of contents

Page 1

... When multiple LTC6802-1 devices are connected in series they can operate simultaneously, permitting all cell voltages in the stack to be measured within 13ms. To minimize power, the LTC6802-1 offers a measure mode, which simply monitors each cell for overvoltage and un- dervoltage conditions. A standby mode is also provided. ...

Page 2

... For more information on lead free part marking, go to: For more information on tape and reel specifications, go to: 2 PIN CONFIGURATION + + – – 0. 0.3V PART MARKING PACKAGE DESCRIPTION LTC6802G-1 44-Lead Plastic SSOP http://www.linear.com/leadfree/ http://www.linear.com/tapeandreel/ TOP VIEW 1 CSBI CSBO 44 2 SDO SDOI 43 3 ...

Page 3

... Monitor Every 500ms (CDC = 6) Monitor Every 2s (CDC = 7) + Current into the V Pin When Idle All Serial Port Pins at Logic ‘1’ All Serial Port Pins at Logic ‘0’ This MODE Current is Added LTC6802-1 MIN TYP MAX UNITS l 1.5 mV/Bit l –0.5 0.5 mV –0.12 ...

Page 4

... LTC6802-1 ELECTRICAL CHARACTERISTICS temperature range, otherwise specifications are at T SYMBOL PARAMETER Discharge Switch On-Resistance Temperature Range Thermal Shutdown Temperature Thermal Shutdown Hysteresis Voltage Mode Timing Specifications t Measurement Cycle Time CYCLE t SDI Valid to SCKI Rising Setup 1 t SDI Valid to SCKI Rising Hold ...

Page 5

... FREQUENCY (Hz) ADC DNL 1.0 0.8 0.6 0.4 0.2 0 –0.2 –0.4 –0.6 –0.8 –1 INPUT (V) LTC6802-1 Measurement Gain Error Hysteresis 85°C TO 25° 4.5 5.0 –250 –200 –150 –100 –50 0 CHANGE IN GAIN ERROR (ppm) 68021 G02 ADC Normal Mode Rejection ...

Page 6

... LTC6802-1 TYPICAL PERFORMANCE CHARACTERISTICS Cell Input Bias Current During Conversion 2.70 CELL INPUT = 3.6V 2.65 2.60 2.55 2.50 2.45 2.40 2.35 –40 – 100 120 TEMPERATURE (°C) 68021 G10 Internal Die Temperature Measurement vs Ambient Temperature 43. –1 –2 –3 DEVICE IN STANDBY PRIOR TO MAKING DIE MEASUREMENTS – ...

Page 7

... CDC = 2 5 REG 68021 G19 13.20 13.15 13.10 13.05 13.00 6 CELLS DISCHARGING 12.95 1 CELL 12.90 DISCHARGING 12.85 12. 68021 G21 LTC6802-1 Internal Discharge Resistance vs Cell Voltage T = –45° 25° 85° 105° 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 CELL VOLTAGE (V) 68021 G20 Cell Conversion Time –40 – ...

Page 8

... The V pin does not sink current. REG TOS (Pin 35): Top of Stack Input. Tie TOS to V the LTC6802-1 is the top device in a daisy chain. Tie TOS – when the LTC6802-1 is any other device in a daisy chain. When TOS is tied to V ...

Page 9

... V MODE Information section. SDI (Pin 42): Serial Data Input. The SDI pin interfaces to any logic gate (TTL levels must be driven by the SDOI pin of another LTC6802 tied to V MODE Information section. SDO (Pin 43): Serial Data Output. The SDO pin is an NMOS ...

Page 10

... LTC6802-1 BLOCK DIAGRAM 5 C12 10k 6 S12 7 C11 10k 10k 10k – V 10Ω 30 DIE NC TEMP 10 Δ∑ A/D CONVERTER MUX REFERENCE EXTERNAL TEMP TEMP1 TEMP2 REF REGULATOR 34 V REG WATCHDOG 37 TIMER WDTB 3 SCKO 2 SDOI ...

Page 11

... Information section. Communication between the LTC6802-1 and a host pro- cessor is handled by a SPI compatible serial interface. As shown in Figure 1, the LTC6802-1’s can pass data up and down a stack of devices using simple diodes for isolation. This operation is described in Serial Port in the Applica- tions Information section. ...

Page 12

... Figure 1. 96-Cell Battery Stack, Daisy Chain Interface. This is a Simplified Schematic Showing the Basic Multi-IC Architecture 12 BATTERIES #25 TO #84 AND LTC6802-1 LTC6802-1 ICs # CSBO CSBI SDOI SDO SCKO SDI + V SCKI C12 V MODE S12 GPIO2 C11 ...

Page 13

... To detect an open connection with larger than 0.1μF capacitance still on the pin, one must repeat step (3) above a number of times before proceeding to step (4). The algorithm above determines if the CN pin is open based on measurements of the N+1 Cell. For example 12-cell system, the algorithm finds opens on pins C1 LTC6802-1 68021fa 13 ...

Page 14

... LTC6802-1 OPERATION through C11 by looking at the measurements of cells B2 through B12. Therefore the algorithm cannot be used to determine if the topmost C pin is open. Fortunately, an open wire from the battery to the top C pin usually means the V pin is also floating. When this happens, the readings for the top battery cell will always be 0V, indicating a failure ...

Page 15

... An external resistor should be used to limit the power dissipated by the MOSFETs. The maximum power dissipation in the MOSFETs is limited by the amount of heat that can be tolerated by the LTC6802-1. Excessive heat results in elevated die temperatures. The electrical characteristics are guaranteed for die tempera- tures up to 85° ...

Page 16

... LTC6802-1 APPLICATIONS INFORMATION USING THE LTC6802-1 WITH LESS THAN 12 CELLS The LTC6802-1 can typically be used with as few as four cells. The minimum number of cells is governed by the supply voltage requirements of the LTC6802-1. The sum of the cell voltages must be 10V to guarantee that all electrical specifications are met. ...

Page 17

... UV and OV conditions at the rate designated by the CDC bits. Monitor Mode The LTC6802-1 can be used as a simple monitoring circuit with no serial interface by pulling the MMB pin low. When in this mode, the interrupt status is indicated on the SDO pin using the toggle polling mode described in the Serial Port section ...

Page 18

... C9 V REG S9 V REF C8 V TEMP2 S8 V TEMP1 C7 NC − LTC6802 CSBO CSBI SDOI SDO SCKO SDI + V SCKI C12 V MODE S12 GPIO2 C11 GPIO1 S11 WDTB C10 MMB S10 TOS C9 V REG S9 V REF ...

Page 19

... Physical Layer On the LTC6802-1, seven pins comprise the low side and high side ports. The low side pins are CSBI, SCKI, SDI, and SDO. The high side pins are CSBO, SCKO and SDOI. ...

Page 20

... The other devices in the stack must have TOS tied low. See Figure 1. Data Link Layer Clock Phase And Polarity: The LTC6802-1 SPI-compat- ible interface is configured to operate in a system using CPHA=1 and CPOL=1. Consequently, data on SDI must be stable during the rising edge of SCKI. ...

Page 21

... The master pulls CSBI high to exit polling. Level polling: Level polling is enabled when the LVLPL bit is high. After entering a polling command, the data out line will be driven by the slave devices based on their status. When polling for the A/D converter status, data LTC6802-1 68021 F10 68021fa 21 ...

Page 22

... LTC6802-1 APPLICATIONS INFORMATION out will be low when any device is busy performing an A/D conversion and will be high when no device is busy. Similarly, when polling for interrupt status, the output will be low when any device has an interrupt condition and will be high when none has an interrupt condition. ...

Page 23

... CELL10 bit=0) 0x7C (cell 12 only, if CELL10 bit=0) 0x7D (unused) 0x7E (cell self test 1; all CV=0x555) 0x7F (cell self test 2; all CV=0xAAA) LTC6802-1 68021fa 23 ...

Page 24

... LTC6802-1 APPLICATIONS INFORMATION Memory Map Table 7 through Table 12 show the memory map for the LTC6802-1. Table 12 gives bit descriptions. Table 7. Configuration (CFG) Register Group REGISTER RD/WR BIT 7 CFGR0 RD/WR WDT CFGR1 RD/WR DCC8 CFGR2 RD/WR MC4I CFGR3 RD/WR MC12I CFGR4 RD/WR VUV[7] CFGR5 RD/WR VOV[7] Table 8. Cell Voltage (CV) Register Group ...

Page 25

... ETMP1[6] ETMP1[5] ETMP1[4] ETMP2[2] ETMP2[1] ETMP2[0] ETMP2[9] ETMP2[8] ITMP[6] ITMP[5] ITMP[4] REV[1] REV[0] THSD BIT 6 BIT 5 BIT 4 PEC[6] PEC[5] PEC[4] LTC6802-1 BIT 3 BIT 2 BIT 1 C2OV C2UV C1OV C6OV C6UV C5OV C10OV C10UV C9OV BIT 3 BIT 2 BIT 1 ETMP1[3] ETMP1[2] ETMP1[1] ETMP1[11] ETMP1[10] ...

Page 26

... LTC6802-1 APPLICATIONS INFORMATION Table 12. Memory Bit Descriptions NAME DESCRIPTION CDC Comparator Duty Cycle CELL10 10-Cell Mode LVLPL Level Polling Mode GPIO1 GPIO1 Pin Control GPIO2 GPIO2 Pin Control WDT Watchdog Timer DCCx Discharge Cell x VUV Undervoltage Comparison Voltage* VOV Overvoltage Comparison Voltage* ...

Page 27

... APPLICATIONS INFORMATION SERIAL COMMAND EXAMPLES LTC6802-1 (Daisy Chained Configuration) Examples below use a configuration of three stacked devices: bottom (B), middle (M), and top (T) Write Configuration Registers 1. Pull CSBI low 2. Send WRCFG command byte 3. Send CFGR0 byte for top device, then CFGR1 (T), CFGR2 (T), … CFGR5 (T) 4. Send CFGR0 byte for middle device, then CFGR1 (M), CFGR2 (M), … ...

Page 28

... Clamp diodes at each pin to V & V alternate power-path if there are other devices (which can supply power) connected to the LTC6802-1. Diode conduction at data ports will impair communication with higher-potential units. All units above the disconnection will enter standby mode within 2 seconds of disconnect. Discharge switches are disabled in standby mode ...

Page 29

... The FMEA scenarios that are potentially most damaging are those that involve a break in the stack of battery cells. When the battery stack has a discontinuity between groupings of cells monitored by LTC6802-1 ICs, any load will force a large reverse potential on the daisy-chain connection. This situation might occur in a modular battery system during initial installation or a service procedure ...

Page 30

... A decoupling network of 20Ω /100nF is recommended. READING EXTERNAL TEMPERATURE PROBES Using Dedicated Inputs The LTC6802-1 includes two channels of ADC input, V and V , that are intended to monitor thermistors TEMP2 (tempco about –4%/°C generally) or diodes (–2.2mV/°C typical) located within the cell array ...

Page 31

... APPLICATIONS INFORMATION in this case. Probe loads up to about 1mA maximum are supported in this configuration. Since V during the LTC6802-1 idle and shutdown modes, the thermistor drive is also shut off and thus power dissipa- tion minimized. Since V remains always on, the buffer REG op amp (LT6000 shown) is selected for its ultralow power consumption (10μ ...

Page 32

... During idle time when the LTC6802-1 WTB signal goes low, the external circuitry goes into a power down condition, reducing battery drain to a minimum. When not ...

Page 33

... APPLICATIONS INFORMATION PROVIDING HIGH-SPEED OPTO-ISOLATION OF THE SPI DATA-PORT Isolation techniques that are capable of supporting the 1Mbps data rate of the LTC6802-1 require more power on the isolated (battery) side than can be furnished by the V output of the LTC6802-1. To keep battery drain REG minimal, this means that a DC/DC function must be imple- mented along with a suitable data isolation circuit, such as shown in Figure 19 ...

Page 34

... The pinout of the LTC6802-1 was chosen to facilitate this physical separation. Figure 20 shows the DC voltage on each pin with respect to V battery cells are connected to the LTC6802-1. There is no more then 5.5V between any two adjacent pins. The pack- age body is used to separate the highest voltage (43.5V) from the lowest voltage (0V) ...

Page 35

... LTC6802-1’s ADC, which is about 1350Hz. This means that if wideband noise is applied to the LTC6802-1 input, the increase in noise seen at the digital output will be the same as an ADC with a wide bandwidth (such as a SAR) preceded by a perfect 1350Hz brickwall lowpass filter ...

Page 36

... LTC6802-1 PACKAGE DESCRIPTION 7.8 – 8.2 0.25 0.05 RECOMMENDED SOLDER PAD LAYOUT APPLY SOLDER MASK TO AREAS THAT ARE NOT SOLDERED 5.00 – 5.60* (.197 – .221) PARTING LINE 0.55 – 0.95** 0.10 – 0.25 (.004 – .010) (.022 – .037) 1.25 (.0492) REF NOTE: 1.DRAWING IS NOT A JEDEC OUTLINE 2. CONTROLLING DIMENSION: MILLIMETERS MILLIMETERS 3 ...

Page 37

... Edit to Typical Application Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representa- tion that the interconnection of its circuits as described herein will not infringe on existing patent rights. LTC6802-1 PAGE NUMBER 1 2 ...

Page 38

... S4 C3 100Ω C2FILTER 100nF PDZ7.5B DC2 3.3k 100Ω C1FILTER 100nF PDZ7.5B DC1 68021 TA02 3.3k COMMENTS Functionality equivalent to LTC6802-1, Allows for Parallel Communication Battery Stack Topologies www.linear.com ● 100Ω CSBI 100Ω MAIN SPI PORT SDO* 20Ω ...

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