STEVAL-ISA035V1 STMicroelectronics, STEVAL-ISA035V1 Datasheet

BOARD EVAL BASED ON VIPER22A

STEVAL-ISA035V1

Manufacturer Part Number
STEVAL-ISA035V1
Description
BOARD EVAL BASED ON VIPER22A
Manufacturer
STMicroelectronics
Series
VIPER™r
Type
Other Power Managementr
Datasheets

Specifications of STEVAL-ISA035V1

Mfg Application Notes
VIPer12/22A-E AppNote
Main Purpose
AC/DC, Non-Isolated
Outputs And Type
1, Non-Isolated
Power - Output
4.2W
Voltage - Output
12V
Current - Output
350mA
Voltage - Input
85 ~ 264VAC
Regulator Topology
Buck
Frequency - Switching
60kHz
Board Type
Fully Populated
Utilized Ic / Part
VIPer22A
Input Voltage
85 V to 264 V
Output Voltage
12 V
Product
Power Management Modules
Lead Free Status / RoHS Status
Lead free / RoHS Compliant
For Use With/related Products
VIPER22A-E
Other names
497-8215

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Company
Part Number
Manufacturer
Quantity
Price
Part Number:
STEVAL-ISA035V1
Manufacturer:
STMicroelectronics
Quantity:
1
November 2007
Introduction
Many appliances today use nonisolated power supply to furnish low output power required
to run a micro, LED display, and a few relays or AC switches. This type of power supply has
a single rectifier so as to reference the neutral to output ground in order to fire TRIACs or AC
switches. This article describes the use of the VIPer12A-E and the VIPer22A-E which are
pin-for-pin compatible and can supply power for many applications. This paper provides an
off-line, nonisolated power supply evaluation board based on the VIPer12/22A-E. Four
different examples are covered. The VIPer12A-E is used for 12 V at 200 mA and 16 V at 200
mA. The VIPer22A-E is used for 12 V at 350 mA and 16 V at 350 mA. The same board can
be used for any output voltage from 10 V to 35 V. For outputs less than 16 V, D6 and C4 are
populated and W1 is omitted. For outputs greater than 16 V, D6 and C4 are omitted and W1
is populated. For more design detail, see AN1357 "VIPower: low cost power sullies using
the VIPer12A-E in nonisolated application." The objective of this application note is to
familiarize the end user with this reference design and to quickly modify it for different
voltage output. This design gives:
Figure 1.
Table 1.
Lowest possible component count
Integrated thermal overload protection
About 200 mW at no-load consumption
Efficiency measured between 70% to 80% at full load
Integrated Short circuit protection
Output version 1
Output version 2
Output version 3
Output version 4
Board version (with changes)
Input voltage frequency range
Evaluation board (STEVAL-ISA035V1)
Operating conditions for the four samples
Input voltage range
Designing a low cost power supply using a
VIPer22ADIP-E
VIPer12ADIP-E
VIPer22ADIP-E
VIPer12ADIP-E
VIPer12/22A-E in a buck configuration
Rev 4
Output voltage and current
Application note
12 V at 350 mA
12 V at 200 mA
16 V at 350 mA
16 V at 200 mA
85 V
50/60 Hz
ac
to 264 V
ac
4.2 W
2.4 W
5.6 W
3.2 W
AN2544
www.st.com
1/17

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STEVAL-ISA035V1 Summary of contents

Page 1

... About 200 mW at no-load consumption ■ Efficiency measured between 70% to 80% at full load ■ Integrated Short circuit protection Figure 1. Evaluation board (STEVAL-ISA035V1) Table 1. Operating conditions for the four samples Board version (with changes) Input voltage range Input voltage frequency range Output version 1 ...

Page 2

Contents Contents 1 Circuit operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 3

... AN2544 List of figures Figure 1. Evaluation board (STEVAL-ISA035V1 Figure 2. Inductor current: 470 µH VS 1000 µ Figure 3. Schematic for 350 Figure 4. Schematic for 350 Figure 5. Composite Figure 6. Top side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Figure 7. Bottom side and surface mount components (viewed from top Figure 8. Bad start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Figure 9. ...

Page 4

Circuit operation 1 Circuit operation 1.1 Input line rectification and line conducted filter The circuit operations for all four versions are basically the same. The difference is in the circuit for startup. Version 1 will be described here with reference ...

Page 5

AN2544 1.3 Inductor selection A starting point for the inductor operating in discontinuous mode can be derived from the following formula which gives a good approximation of the inductor. Equation 1 Where Id is the minimum peak drain current, 320 ...

Page 6

Circuit operation Figure 2. Inductor current: 470 µH VS 1000 µH The blue trace is the current with 470 µH inductor and the purple trace is the current with a 1000 µH inductor. On the above scope plot in inductor. ...

Page 7

AN2544 Figure 3. Schematic for 350 mA Fb Source 3 2 Source 1 Drain 5 Drain 6 Vdd Drain 4 7 Drain 8 Circuit operation 7/17 ...

Page 8

Circuit operation Figure 4. Schematic for 350 mA 8/17 Fb Source 3 2 Source 1 Drain 5 Drain 6 Vdd Drain 4 7 Drain 8 AN2544 ...

Page 9

AN2544 1.6 Board layout A composite view of the board shows a double-sided board with surface mount components on the bottom. The top is a ground plane which helps with EMI. The actual measurements of the PC board are 55 ...

Page 10

... Vf can share the same source without dd CAT Ceramic UCC EKMG401ELL100MJ20S TDK C3216X7R1E475K TDK C2012X7R1E474K Low ESR Murata GRM55DR73A104KW011 BZT5212FDICT BZT5216FDICT S1MD STMicroelectronics Mouser 651-1751099 JW Miller 5300-33 Compostar Q3277 or JW Miller RL895-102K ALSR1J- 1206 CERAMIC STMicroelectronics S1MD X7R +/-10% TDK C2012X7R1E474K 24 AWG AN2544 pin-for- ...

Page 11

AN2544 The VIPer internal 1 mA current source charges up the V the V pin reaches the V dd raising the output voltage to the point of bootstrapping. The V the energy to supply the necessary output current and to ...

Page 12

Circuit operation Figure 10. Burst mode 1.8 Short circuit The VIPer has pulse-by-pulse current limit. When the current ramps up to the current limit, the pulse is terminated. This is manifested by reducing the output voltage as the current is ...

Page 13

AN2544 1.9 Performance Regulation for the VIPer22A-E and VIPer12A-E can be seen below. Keep in mind that the buck topology will peak charge at zero load. DZ1 will clamp the voltage above the output. Load ...

Page 14

Circuit operation Table 6. VIPer12ADIP- 200 mA (continued) Vin Ripple Blue Angel at no-load at 115 V Short circuit 12 V output load regulation for VIPer12-E and VIPer22A-E is shown in Figure 12. Load regulations for 12 ...

Page 15

AN2544 Figure 14. Efficiency Efficiency is about 75% at 120 V 1.10 EMI conducted EMI was checked for all four versions for maximum peak reading. Figure 15. VIPer22- 350 mA output Efficiency VS Input Line for 12V ...

Page 16

Conclusion Figure 17. VIPer22- 350 mA output 2 Conclusion Using the VIPer in the buck mode has its benefits for appliances and other industrial equipment which require a reference to neutral. For currents up to 350 mA ...

Page 17

... AN2544 Information in this document is provided solely in connection with ST products. STMicroelectronics NV and its subsidiaries (“ST”) reserve the right to make changes, corrections, modifications or improvements, to this document, and the products and services described herein at any time, without notice. All ST products are sold pursuant to ST’s terms and conditions of sale. ...

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