63811-6400 Molex Inc, 63811-6400 Datasheet - Page 4

• Manufacturer Part Number: 63811-6400
• Description: TOOL HAND CRIMP 1.5MM
• Manufacturer: Molex Inc
• Series: Pico-SPOX™r
• Type: Hand Crimp Toolr

Specifications of 63811-6400

• Tool Type: Hand Crimper
• Features: Side Entry, Ratchet
• Product: Crimping, Stripping & Cutting Tools & Drills
• Description/function: Crimp
• Wire Gauge Range: 30 AWG to 24 AWG
• Lead Free Status / RoHS Status: Not applicable / Not applicable
• For Use With/related Products: Rectangular Contacts, 24-30 AWG
• For Use With: WM1112 - CONN TERM FEMALE 24-30AWG TIN
• Lead Free Status / Rohs Status: Lead free / RoHS Compliant
• Other names: 063811-6400; 063811-6400-P; 0638116400; 0638116400-P; 63811-6400-P; 638116400; 638116400-P; WM9013

Hand Crimp Tool for
Doc No: ATS- 638116400
Revision: B
Maintenance
It is recommended that each operator of the tool be made aware of,
and responsible for, the following maintenance steps:
1. Remove dust, moisture, and other contaminants with a clean
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins; pivot points and bearing surfaces are
4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto
5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,
Miscrimps or Jams
Should this tool ever become stuck or jammed in
a partially closed position,
handles open or closed.
by pressing the ratchet release lever. See Figure
6.
How to Adjust Tool Preload
(See Figure 6)
This hand tool is factory preset to 25-45 LBS.
preload. It may be necessary over the life of the
tool to adjust tool handle preload force. Listed
below are the steps required to adjust the
crimping force of the hand tool to obtain proper crimp conditions:
1. Remove or fold back the handle grip from the handle to expose the eccentric axle and setting wheel.
2. Remove the locking screw with a 2mm hex wrench. The wrench set (63810-0101), is not supplied. It is sold
3. Turn the eccentric axle and setting wheel with the wrench or pliers Counter-clockwise (CCW) to increase
4. Replace the locking screw, aligning the nearest notch in the setting wheel to locking screw.
5. Replace the handle grip.
6. Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted.
brush, or soft, lint free cloth.
protected with a thin coat of high quality machine oil. Do not oil
excessively. The tool was engineered for durability but like any
fine piece of equipment it needs cleaning and lubrication for a
maximum service life of trouble free crimping. Light oil such as
30 weight automotive oil used at the oil points, every 5,000 crimps or 3 months, shown in Figure 6will
significantly enhance the tool life.
certain terminations may affect the electrical characteristics of an application.
and store the tool in a clean, dry area.
separately from the hand tool.
handle force.
SPOX™
Release Date: 06-19-06
Revision Date: 03-29-08
The tool will open easily
Terminals
Do Not force the
SEPERATELY)
WRENCH SET
ECCENTRIC AXLE
(SOLD
UNCONTROLLED COPY
SETTING WHEEL
LOCKING
SCREW
Figure 5
REMOVED
HANDLE
GRIP
HANDLE
GRIP
(BOTH SIDES) LIGHT OIL
LUBRICATION POINTS
(EVERY 3 MONTHS OR
CHECK POINT
PRELOAD
5,000 CRIMPS)
25.4MM
RELEASE LEVER
RATCHET
Page 4 of 6
Figure 6