91293-1 Tyco Electronics, 91293-1 Datasheet

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91293-1

Manufacturer Part Number
91293-1
Description
CONN COVERS LACING TERMINATION
Manufacturer
Tyco Electronics
Series
AMPMODU®r
Datasheet

Specifications of 91293-1

Tool Type
Cover Lacing Fixture
For Use With/related Products
Amplimite® 0.050 Series Connectors
Lead Free Status / RoHS Status
Lead free / RoHS Compliant
Cover Lacing Fixture 91293–1 is used with Manual
Arbor Frame Assembly 58024–1 to apply discrete
wires to AMPLIMITE .050 Series connectors and wire
lacing termination covers for AMPMODU 50/50 grid
connectors.
Refer to Instruction Sheet 408–6923 for the operating
procedure for the arbor frame.
Reasons for reissue of this instruction sheet are
provided in Section 6, REVISION SUMMARY.
The fixture consists of a slide assembly, a lacing
fixture subassembly, and an upper tooling assembly
containing two 50–position and two 100–position
seating bars. Additional seating bars, purchased
separately, are available for applying 26– and
68–position connectors.
The slide assembly consists of a slide body and a
slide stop. The slide body mounts to the base of the
manual arbor frame assembly and allows the lacing
fixture subassembly to slide back into position under
E
i
Dimensions in this instruction sheet are in metric
units [with U.S. customary units in brackets].
Figures are not drawn to scale.
Figure 1
the upper tooling assembly. The slide stop, which is
used to position the lacing fixture subassembly under
the upper tooling assembly, is a thin bar of steel that
is fastened to the back of the slide at one of two
positions.
The lacing fixture subassembly consists of a
U–shaped base with slots to hold the termination
covers. Each slot has a stationary locator and an
adjustable locator that permit proper positioning of the
termination covers. Mounted onto the base are four
combs (two inner combs and two outer combs), which
are used to guide and hold the wires as they are
pressed into the termination covers during the
termination procedure.
On the underside of the base is a cable clamp which
holds the jacketed cable while the wires from the
cable are being laced into the combs.
The upper tooling assembly features a tool mount, a
top plate, four seating bars, and two cutting blades.
The inner seating bars push the wires at the inside
edge of the termination cover. The center seating
bars, which push the wires down inside the
termination cover, must be installed to match the
termination cover size being applied.
The cutting blades help push the wires downward at
the outside edge of the connector, and then cut the
wires nearly flush with the connector edge.

91293-1 Summary of contents

Page 1

... Cover Lacing Fixture 91293–1 is used with Manual Arbor Frame Assembly 58024–1 to apply discrete wires to AMPLIMITE .050 Series connectors and wire lacing termination covers for AMPMODU 50/50 grid connectors. Refer to Instruction Sheet 408–6923 for the operating procedure for the arbor frame. ...

Page 2

... Cover Lacing Fixture 91293-1 3. TOOLING ASSEMBLY SETUP 1. Place the slide body onto the base of the arbor frame, and align the screw holes in the bottom of the slide body with the holes in the base. Refer to Figure 2. 2. While holding the slide body in place, tilt the arbor frame and insert, but do not tighten, the four mounting screws ...

Page 3

... Cover Lacing Fixture 91293-1 9. Slowly lower the upper tooling assembly until it comes in contact with the lacing fixture subassembly. If the cutting blades strike the stationary or adjustable locators, then move the slide assembly until the cutting blades clear the locators and bottom on the base of the lacing fixture subassembly ...

Page 4

... Cover Lacing Fixture 91293-1 8. Position the cable clamp so that the cable bundle is centrally located on the termination cover. To position the clamp, loosen, but do not remove, the socket head cap screws in the cable clamp bracket and slide the clamp to the desired position. Refer to Figure 7. ...