FW250R1 Lineage Power, FW250R1 Datasheet

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FW250R1

Manufacturer Part Number
FW250R1
Description
Manufacturer
Lineage Power
Datasheet

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Data Sheet
April 2008
Description
The FW250R1 and FW300R1 Power Modules are dc-dc converters that operate over an input voltage range of
36 Vdc to 75 Vdc and provide a precisely regulated dc output. The outputs are fully isolated from the inputs,
allowing versatile polarity configurations and grounding connections. The modules have maximum power rat-
ings from 250 W to 300 W at a typical full-load efficiency of 90.5%.
Two or more modules may be paralleled with forced load sharing for redundant or enhanced power applications.
The package, which mounts on a printed-circuit board, accommodates a heat sink for high-temperature
applications.
* ISO is a registered trademark of the International Organization for Standardization.
† UL is a registered trademark of Underwriters Laboratories, Inc.
‡ CSA is a registered trademark of Canadian Standards Assn.
§ VDE is a trademark of Verband Deutscher Elektrotechniker e.V.
** This product is intended for integration into end-use equipment. All the required procedures for CE marking of end-use equipment should
The FW250R1 and FW300R1 Power Modules use advanced,
surface-mount technology and deliver high-quality, compact,
dc-dc conversion at an economical price.
Applications
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Options
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be followed. (The CE mark is placed on selected products.)
Redundant and distributed power architectures
Computer equipment
Communications equipment
Heat sinks available for extended operation
FW250R1 and FW300R1 Power Modules: dc-dc Converters:
36 Vdc to 75 Vdc Input, 28 Vdc Output; 250 W to 300 W
Features
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Size: 61.0 mm x 116.8 mm x 13.5 mm
(2.40 in. x 4.60 in. x 0.53 in.)
Wide input voltage range
High efficiency: 90.5% typical
Parallel operation with load sharing
Output voltage set-point adjustment (trim)
Overtemperature protection
Synchronization
Power good signal
Output current monitor
Output overvoltage and overcurrent protection
Constant frequency
Case ground pin
Input-to-output isolation
Remote sense
Remote on/off
ISO* 9001 Certified manufacturing facilities
UL
Certified, and VDE
Licensed
CE mark meets 73/23/EEC and 93/68/EEC direc-
tives**
1950 Recognized, CSA
§
0805 (EN60950, IEC950)
C22.2 No. 950-95

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FW250R1 Summary of contents

Page 1

... Description The FW250R1 and FW300R1 Power Modules are dc-dc converters that operate over an input voltage range of 36 Vdc to 75 Vdc and provide a precisely regulated dc output. The outputs are fully isolated from the inputs, allowing versatile polarity configurations and grounding connections. The modules have maximum power rat- ings from 250 W to 300 typical full-load efficiency of 90 ...

Page 2

... Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Table 1. Input Specifications Parameter Operating Input Voltage Maximum Input Current ( V): I FW250R1 FW300R1 Inrush Transient Input Reflected-ripple Current, Peak-to-peak ( MHz, 12 µH source impedance; see Figure 8.) Input Ripple Rejection (120 Hz) Fusing Considerations CAUTION: This power module is not internally fused ...

Page 3

... V; indefinite duration, no hiccup mode; O see Figure 2.) Efficiency ( max see Figures 3 and 10.): FW250R1 FW300R1 Switching Frequency Dynamic Response (ýI /ý A/10 µ with a 330 µF aluminum and a 1.0 µF ceramic capacitor across the load; see Figures 5 and 6.): Load Change from I = 50 ...

Page 4

... Min Typ Max 0 — 1.2 — — 1.0 — — 15 — — 50 — 100 150 — — — 0.5 60 — 102 30.9* — 37.0* — 0.37 — Lineage Power Unit pF M¾ Unit hours g (oz.) Unit µ set nom V V/A ...

Page 5

... For guidance on appropriate soldering, cleaning, and drying procedures, refer to the Board-Mounted Power Modules Soldering and Cleaning Application Note (AP97-021EPS). Lineage Power 36 Vdc to 75 Vdc Input, 28 Vdc Output; 250 W to 300 W Symbol Min — ...

Page 6

... OUTPUT CURRENT, I Figure 2. Typical FW250R1 Output Characteristics at Room Temperature VOLTAGE 91 TURN (V) I 8-1713 (C) Figure 3. Typical FW250R1 Efficiency vs. Output (A) O 8-1714 (C) Note: See figure 9 for test conditions. Figure 4. Typical FW250R1 Output Ripple Voltage Data Sheet April 2008 OUTPUT CURRENT, I (A) O Current at Room Temperature ...

Page 7

... FW250R1 and FW300R1 Power Modules: dc-dc Converters: 36 Vdc to 75 Vdc Input, 28 Vdc Output; 250 W to 300 8-1718 (C) Note: Tested with a 330 µF aluminum and a 1.0 µF ceramic capacitor across the load. Figure 7. Typical FW250R1 Start-Up Transient at Room Temperature Input, and Full Load 8-1719 (C) TIME, t (10 ms /div) 8-1722 (C) 7 ...

Page 8

... FW250R1 and FW300R1 Power Modules: dc-dc Converters: 36 Vdc to 75 Vdc Input, 28 Vdc Output; 250 W to 300 W Test Configurations TO OSCILLOSCOPE L TEST 12 µH Cs 220 µF ESR < 0 100 kHz BATTERY ESR < 0.3 @ 100 kHz Note: Measure input reflected-ripple current with a simulated source inductance ( µ ...

Page 9

... SENSE(–)] O O Lineage Power FW250R1 and FW300R1 Power Modules: dc-dc Converters: 36 Vdc to 75 Vdc Input, 28 Vdc Output; 250 W to 300 W The voltage between the V must not exceed the minimum value indicated in the output overvoltage shutdown section of the Feature Specifi ...

Page 10

... FW250R1 and FW300R1 Power Modules: dc-dc Converters: 36 Vdc to 75 Vdc Input, 28 Vdc Output; 250 W to 300 W Feature Descriptions (continued) Output Voltage Set-Point Adjustment (Trim) (continued) With an external resistor between the TRIM and SENSE(–) pins (R ), the output voltage set point adj-down (V ) decreases (see Figure 13) ...

Page 11

... The CURRENT MON pin provides a dc voltage propor- tional to the dc output current of the module given in the Feature Specifications table. For example, on the FW250R1, the V/A ratio is set at 370 mV case full load current the voltage on the CURRENT MON pin is 3.33 V. The current monitor signal is referenced to the SENSE(– ...

Page 12

... FW250R1 and FW300R1 Power Modules: dc-dc Converters: 36 Vdc to 75 Vdc Input, 28 Vdc Output; 250 W to 300 W Feature Descriptions (continued) Overtemperature Protection To provide protection in a fault condition, the unit is equipped with an overtemperature shutdown circuit. The shutdown circuit will not engage unless the unit is operated above the maximum case temperature ...

Page 13

... For example, if the unit with airflow along its length dissipates heat, the correct airfl °C environment is 1.0 m/s (200 ft./min.). Lineage Power FW250R1 and FW300R1 Power Modules: dc-dc Converters: 36 Vdc to 75 Vdc Input, 28 Vdc Output; 250 W to 300 ...

Page 14

... To choose a heat sink, determine the power dissipated 1 1/2 IN. HEAT SINK as heat by the unit for the particular application. 1 IN. HEAT SINK Figure 23 shows typical heat dissipation for a range of 1/2 IN. HEAT SINK output currents and three voltages for the FW250R1. 1/4 IN. HEAT SINK NO HEAT SINK ...

Page 15

... Vdc to 75 Vdc Input, 28 Vdc Output; 250 W to 300 W Use Figures 21 and 22 to determine air velocity for the (continued) 1/2 inch heat sink. The minimum airflow necessary for the FW250R1 module depends on heat sink fin orienta- (continued) tion and is shown below: 1.1 m/s (220 ft./min.) (oriented along width) 1 ...

Page 16

... FW250R1 and FW300R1 Power Modules: dc-dc Converters: 36 Vdc to 75 Vdc Input, 28 Vdc Output; 250 W to 300 W Outline Diagram Dimensions are in millimeters and (inches). Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.), x.xx mm ± 0.25 mm (x.xxx in. ± 0.010 in.) Top View 61.0 (2.40) Side View SIDE LABEL* 13 ...

Page 17

... Ordering Information Table 5. Device Codes Input Voltage Output Voltage Lineage Power FW250R1 and FW300R1 Power Modules: dc-dc Converters: 36 Vdc to 75 Vdc Input, 28 Vdc Output; 250 W to 300 W 2.54 (0.100) TYP 2.54 (0.100) TYP V – 106.68 (4.200) Output Power ...

Page 18

... FW250R1 and FW300R1 Power Modules: dc-dc Converters: 36 Vdc to 75 Vdc Input, 28 Vdc Output; 250 W to 300 W Ordering Information (continued) Table 6. Device Accessories Accessory 1/4 in. transverse kit (heat sink, thermal pad, and screws) 1/4 in. longitudinal kit (heat sink, thermal pad, and screws) 1/2 in ...

Page 19

... April 2008 Notes Lineage Power 36 Vdc to 75 Vdc Input, 28 Vdc Output; 250 W to 300 W 19 ...

Page 20

... Lineage Power reserves the right to make changes to the produc t(s) or information contained herein without notice. No liability is ass umed as a res ult of their use or applic ation. No rights under any patent acc ompany the sale of any oduct information. ...

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