tny256 Power Integrations, Inc., tny256 Datasheet

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tny256

Manufacturer Part Number
tny256
Description
Energy Efficient, Low Power Off-line Switcher
Manufacturer
Power Integrations, Inc.
Datasheet

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TNY256
TinySwitch
Energy Efficient, Low Power Off-line Switcher
TinySwitch Plus Features
• Extended power range
• Fully integrated auto-restart reduces short circuit current
• Line under-voltage sense eliminates turn-off glitches
• Frequency jittering dramatically reduces EMI (5 to 10 dB)
• TO-220 package option
Lowest Cost, Low Power Switcher Solution
• Lower cost than RCC, discrete PWM and other
• Cost effective replacement for bulky linear adapters
• Lowest component count
• Simple ON/OFF control – no loop compensation components
• No bias winding – simpler, lower cost transformer
• Designed to work with low cost external components
Extremely Energy Efficient
• Consumes only 30/60 mW at 115/230 VAC with no load
• Meets Blue Angel, Energy Star, Energy 2000 and
• Saves $1 to $4 per year in energy costs (at $0.12/kWHr)
• Ideal for cellular phone chargers and adapters
High Performance at Low Cost
• High voltage powered – ideal for charger applications
• High bandwidth provides fast turn on with no overshoot
• Current limit operation rejects line frequency ripple
• Built-in current limit and thermal protection
Description
The TNY256 extends the power range of the TinySwitch family
of energy efficient, low power off-line switchers. TinySwitch
devices use a breakthrough design to provide the lowest cost,
high efficiency, off-line switching solution for low power
applications. They integrate a 700 V power MOSFET, oscillator,
high voltage switched current source, current limit and thermal
shutdown circuitry into a single, monolithic device. The
devices start-up and operate on power derived from the DRAIN
voltage, eliminating the need for a transformer bias winding and
associated circuitry. TinySwitch's low operating current allows
power supply no-load consumption to be kept under 100 mW,
even at 265 VAC input.
integrated/hybrid solutions
200mW European cell phone requirements for standby
compared to bulky linear adapters
Product Highlights
®
Plus
Figure 1. Typical Standby Application.
The TinySwitch Plus incorporates auto-restart, line under-voltage
sense, and frequency jittering features. The auto-restart circuit
safely limits output power during fault conditions such as output
short or open loop. The auto-restart circuit is fully integrated and
does not require external timing components. The line under-
voltage sense threshold can be externally programmed using a line
sense resistor. During start-up, this feature keeps the TNY256 off
until the input line voltage reaches the under-voltage threshold.
When the input line voltage is removed, the line under-voltage
circuit prevents auto-restart attempts after the output goes out of
regulation. This eliminates power down glitches caused by the
slow discharge of input storage capacitors present in applications
such as standby supplies. A single resistor is used to implement
this feature, eliminating what normally takes five to six components.
The line sense resistor is optional. The TNY256 operating frequency
of 130 kHz is jittered (frequency modulated) to reduce both quasi-
peak and average EMI, minimizing filtering costs.
Table 1. * The low end of the power ranges shown represent enclosed
adapters with minimal heat sinking whereas, the high end of the power
ranges represent open frame power supplies with adequate heat
sinking, both measured at an ambient of 50
Application Considerations section for more details.
TinySwitch Plus
TNY256G
TNY256Y
Wide-Range
HV DC Input
TNY256P
NUMBER
ORDER
+
PART
OUTPUT POWER CAPABILITY*
TO-220-7B
PACKAGE
SMD-8
DIP-8
UV Resistor
Optional
D
S
EN/UV
BP
230 VAC or
w/Doubler
115 VAC
8-19 W
8-15 W
o
C. Please refer to the Key
85-265
DC Output
5-11 W
PI-2363-022699
5-10 W
VAC
July 2001
+
®

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tny256 Summary of contents

Page 1

... The line under- voltage sense threshold can be externally programmed using a line sense resistor. During start-up, this feature keeps the TNY256 off until the input line voltage reaches the under-voltage threshold. When the input line voltage is removed, the line under-voltage circuit prevents auto-restart attempts after the output goes out of regulation ...

Page 2

... A is drawn out of this pin. This pin also senses line under-voltage conditions through an external resistor connected to the DC line voltage. If there is no external resistor connected to this pin, TNY256 detects this and disables the line under-voltage function. SOURCE (S) Pin: Power MOSFET source connection ...

Page 3

... Unlike conventional PWM (Pulse Width Modulator) controllers, TinySwitch uses a simple ON/OFF control to regulate the output voltage. The TNY256 controller consists of an Oscillator, Enable (Sense and Logic) circuit, 5.8 V Regulator, Bypass pin Under-Voltage circuit, Over Temperature Protection, Current Limit circuit, Leading Edge Blanking and a 700 V power MOSFET ...

Page 4

... TNY256 is constant, the power delivered is proportional to the primary inductance of the transformer and is relatively independent of the input voltage. Therefore, the design of the power supply involves calculating the primary inductance of the transformer for the maximum power required. If the TNY256 is appropriately chosen for the V EN CLOCK D ...

Page 5

... Time (ms) Figure 9. TNY256 Power-up Without External Resistor Connected to EN/UV Pin. ON/OFF Control The internal clock of the TNY256 runs all the time. At the MAX beginning of each clock cycle, it samples the EN/UV pin to decide whether or not to implement a switch cycle. If the EN/UV pin is high (< 40 A), then a switching cycle takes place ...

Page 6

... Y1-capacitor C5 and a shield winding between primary and secondary windings inside transformer T1. Diode D5, capacitor C3 and resistor R3 form an RCD clamp circuit that limits the turn-off voltage spike to a safe value on the TNY256 DRAIN pin. The secondary winding is rectified and filtered by D6, C6 and C7 to provide the 9V output. Additional filtering is provided by L3 and C8 ...

Page 7

... If this is the case, replacing them with a capacitor having a different type of dielectric is the simplest solution. Polyester film capacitors and ceramic capacitors with dielectrics such as NPO or X7R are good alternatives. TNY256 ...

Page 8

... TNY256 Layout Single Point Grounding Use a single point ground connection at the SOURCE pin for the BYPASS pin capacitor and the Input Filter Capacitor (see Figure 13). Primary Loop Area The area of the primary loop that connects the input filter capacitor, transformer primary and TinySwitch together, should be kept as small as possible ...

Page 9

... Not Switching) See Note B EN/UV Open (MOSFET Switching) See Note See Note See Note D, E TNY256 (1) (2) ................ -40 to 150 C (3) ................................................ 260 2oz (610 gm/m ) copper 2 ), 2oz. (610 gm copper clad Min Typ Max ...

Page 10

... TNY256 Parameter Symbol CONTROL FUNCTIONS (cont.) BYPASS Pin V Voltage BP BYPASS V Hysteresis BPH EN/UV Pin Line I Under-voltage LUV Threshold CIRCUIT PROTECTION I Current Limit LIMIT Initial Current I Limit INIT Leading Edge t LEB Blanking Time Current Limit t Delay ILD Thermal Shutdown Temperature Thermal Shutdown Hysteresis ...

Page 11

... I. Auto-restart on time has the same temperature characteristics as the oscillator (inversely proportional to frequency). Conditions SOURCE = -40 to 125 C J See Figure 14 (Unless Otherwise Specified) See Note See Note I and I when EN/UV pin is shorted to ground (MOSFET not switching) S1 DSS TNY256 Max Units Min Typ 0.5 ms 28.9 32.0 35 ...

Page 12

... TNY256 D EN/ NOTE: This test circuit is not applicable for current limit or output characteristic measurements. Figure 14. TinySwitch General Test Circuit 90% DRAIN VOLTAGE 10 Figure 15. TinySwitch Duty Cycle Measurement 7/01 470 5 W 470 150 V 0 MAX ...

Page 13

... Junction Temperature ( C) CURRENT LIMIT vs. TEMPERATURE 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0.0 -50 - Temperature ( C) BYPASS PIN START-UP WAVEFORM 0.2 0.4 0.6 Time (ms) FREQUENCY vs. TEMPERATURE 75 100 125 0.8 1.0 TNY256 1.2 1.0 0.8 0.6 0.4 0.2 0 -50 - 100 125 Junction Temperature ( C) CURRENT LIMIT vs. di/dt 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0.0 0 240 480 720 960 di/dt in mA/ s OUTPUT CHARACTERISTIC 600 T =25 C ...

Page 14

... TNY256 Typical Performance Characteristics (cont.) C OSS vs. DRAIN VOLTAGE 100 200 400 DRAIN Voltage ( 7/01 DRAIN CAPACITANCE POWER 100 600 0 UNDERVOLTAGE THRESHOLD 80 Power-up* 40 Power-down resistor connected to EN/UV pin. ** Load dependant and determined by the level of the device upon entering auto- restart ...

Page 15

... SMD-8 Heat Sink is 2 oz. Copper As Big As Possible .046 .060 .060 .046 Pin 1 .086 .186 -D- .286 Solder Pad Dimensions -F- .004 (.10 TNY256 - - DIM inches mm A 0.370-0.385 9.40-9.78 B 0.245-0.255 6.22-6.48 C 0.125-0.135 3.18-3.43 G 0.004-0.012 0.10-0.30 .420 H 0 ...

Page 16

... TNY256 .400 (10.16) .146 (3.71) .415 (10.54) .156 (3.96) + .860 (21.84) .880 (22.35) PIN 1 .050 (1.27) BSC .150 (3.81) BSC .050 (1.27) .050 (1.27) .050 (1.27) .200 (5.08) PIN 1 .150 (3.81) Y07B MOUNTING HOLE PATTERN C 16 7/01 TO-220-7B .108 (2.74) REF .467 (11.86) .487 (12.37) .028 (.71) .010 (.25) M .032 (.81) .015 (.38) .020 (.51) Notes: 1. Controlling dimensions are inches. Millimeter .050 (1.27) 2 ...

Page 17

... Notes TNY256 C 17 7/01 ...

Page 18

... TNY256 C 18 7/01 Notes ...

Page 19

... Notes TNY256 C 19 7/01 ...

Page 20

... TNY256 Revision Notes - A 1) TO-220-7B package information added minimum increased to 44 LUV 1) Updated package references Corrected spelling. 3) Added Omega symbol ( pg. 8). 4) Corrected storage temperature and 5) Corrected spacing and font sizes in figures. For the latest updates, visit our Web site: www.powerint.com Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability ...

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