lnk403 Power Integrations, Inc., lnk403 Datasheet

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lnk403

Manufacturer Part Number
lnk403
Description
Led Driver Ic With Triac Dimming, Single-stage Pfc And Primary-side Constant Current Control
Manufacturer
Power Integrations, Inc.
Datasheet

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LNK403-409EG
LinkSwitch-PH Family
LED Driver IC with TRIAC Dimming, Single-Stage PFC and
Primary-Side Constant Current Control
Product Highlights
Dramatically Simplifies Off-line LED Drivers
Accurate and Consistent Performance
Advanced Protection and Safety Features
EcoSmart
Green Package
Applications
Description
The LinkSwitch-PH dramatically simplifies implementation of LED
drivers requiring PF >0.9, TRIAC dimmer capability and high
efficiency. The single-stage PF and constant current controller
eliminates passive circuitry required for power factor correction
and electrolytic bulk capacitor. The advanced primary-side control
techniques used by the LinkSwitch-PH device provide accurate
constant current control while eliminating the need for an
optocoupler and secondary-side current control circuitry.
LinkSwitch-PH incorporates a 725 V power MOSFET, a
continuous-mode PWM controller, a high voltage switched
current source for self biasing, frequency jittering, cycle-by-cycle
current limit and hysteretic thermal shutdown circuitry, all in a
monolithic IC.
www.powerint.com
Flicker-free phase-controlled TRIAC dimming
Single stage power factor corrected and accurate constant
current (CC) output
Eliminates optocoupler and all secondary current control
circuitry
Eliminates all control loop compensation circuitry
Simple primary-side PWM dimming interface
Universal input voltage range
Enables designs that are electrolytic-free
Compensates for transformer inductance tolerances
Compensates for line input voltage variations
Frequency jittering greatly reduces EMI filter size and costs
Auto-restart for short-circuit protection
Open circuit fault detection mode
Automatic thermal shutdown restart with hysteresis
Meets high voltage creepage requirement between DRAIN and
all other signal pins both on PCB and at package
Low standby power remote ON/OFF feature
(<50 mW at 230 VAC)
No current sense resistors – maximizes efficiency
High efficiency operation, >85% achievable
Halogen free and ROHS compliant package
Off-line LED driver
®
– Energy Efficient
®
Figure 1.
Output Power Table
LNK403EG
LNK404EG
LNK405EG
LNK406EG
LNK407EG
LNK408EG
LNK409EG
Table 1.
Notes:
1. Continuous power in an open frame with adequate heat sinking at device local
2. Power level calculated on typical LED string voltage with efficiency >80%.
3. Minimum output power with C
4. Maximum output power with C
AC
IN
Product
ambient of 70 °C.
Typical Application Schematic.
Output Power Table.
Minimum
Power
Output
2.5 W
2.5 W
3.8 W
4.5 W
5.5 W
6.8 W
8.0 W
R V
85-132 VAC
1,2
R
3
V
D
S
= 2 MW
CONTROL
BP
BP
R
= 10 mF.
Maximum
V
= 100 mF. LNK403EG C
Power
Output
13.5 W
4.5 W
5.5 W
7.0 W
8.0 W
10 W
20 W
LinkSwitch-PH
FB
BP
4
Minimum
Power
Output
6.5 W
6.5 W
8.5 W
10 W
12 W
16 W
18 W
85-308 VAC
BP
R
3
= 10 mF.
V
= 4 MW
August 2010
Maximum
PI-5430-080610
Power
Output
12 W
15 W
18 W
22 W
25 W
35 W
50 W
4

Related parts for lnk403

lnk403 Summary of contents

Page 1

... Continuous power in an open frame with adequate heat sinking at device local ambient of 70 °C. 2. Power level calculated on typical LED string voltage with efficiency >80 mF. 3. Minimum output power with Maximum output power with C = 100 mF. LNK403EG C BP PI-5430-080610 85-308 VAC ...

Page 2

... LNK403-409EG BYPASS (BP) BYPASS CAPACITOR SELECT I LIM 1 V VOLTAGE MONITOR (V) STOP LOGIC 3-V T UV/OV LINE SENSE FEEDBACK (FB FEEDBACK SENSE DC REFERENCE (R) 6.4 V Figure 2. Functional Block Diagram. Pin Functional Description DRAIN (D) Pin: This pin is the power MOSFET drain connection. It also provides internal operating current for both start-up and steady-state operation ...

Page 3

... The BYPASS pin capacitor sets both the internal power gain as well as the over-current protection (OCP) threshold. Unlike the larger devices, the LNK403 power gain is not programmable. Use capacitor for the LNK403. Switching Frequency The switching frequency is 66 kHz ...

Page 4

... LNK403-409EG D V CONTROL Figure 5. Remote ON/OFF VOLTAGE MONITOR pin Control 5.9 V Regulator/Shunt Voltage Clamp The internal 5.9 V regulator charges the bypass capacitor connected to the BYPASS pin to 5 drawing a current from the voltage on the DRAIN pin whenever the power MOSFET is off. The BYPASS pin is the internal supply voltage node ...

Page 5

... V 630 V 630 V D VR2 LinkSwitch-PH CONTROL ZMM5245B LNK406EG R12 S 15 Ω IRFR310 R13 130 Ω 1/2 W LNK403-409EG C8 C10 330 µF 330 µ kΩ 11 FL1 D8 MBRS4201T3G VR1 1 FL2 150 Ω DL4936 10 kΩ 2 ...

Page 6

... LNK403-409EG Diode D3 and VR1 clamp the drain voltage to a safe level due to the effects of leakage inductance. Diode D4 is necessary to prevent reverse current from flowing through U1 for the period of the rectified AC input voltage that the voltage across C2 falls to below the reflected output voltage (V Diode D6, C5, R7 and R8 create the primary bias supply from an auxiliary winding on the transformer ...

Page 7

... W High Power Factor Non-Dimmable LED Driver Design Example with Enhanced Line Regulation The circuit schematic in Figure 7 shows a high power-factor LED driver based on a LNK403EG from the LinkSwitch-PH family of devices. It was optimized to drive an LED string at a voltage with a constant current of 0.33 A ideal for PAR20/PAR30 lamp retro-fit applications ...

Page 8

... This is selected by using a 100 mF BYPASS pin capacitor for all but the LNK403 which has only one power setting. In all cases in order to obtain the best output current tolerance maintain the device temperature below 100 ° ...

Page 9

... If the TRIAC is turning off before the end of the half-cycle erratically or alternate half AC cycles have different conduction angles then flicker will be observed in the LED light due to variations in the output current. This can be solved by including a bleeder and damper circuit. LNK403-409EG PI-5983-060810 Voltage Current 100 ...

Page 10

... LNK403-409EG 350 Voltage 300 Current 250 200 150 100 100 0 150 200 250 Conduction Angle (°) Figure 9. Example of Phase Angle Dimmer Showing Erratic Firing. Dimmers will behave differently based on manufacturer and power rating, for example a 300 W dimmer requires less dampening and requires less power loss in the bleeder than a 600 W or 1000 W dimmer due to different drive circuits and TRIAC holding current specifications ...

Page 11

... The transformer’s output return pin should have a short trace to the return side of the output filter capacitor. Clamp Bulk Capacitor FL1 R14 VR1 VR3 R24 R16 C14 R10 D8 LNK403-409EG LNK403EG Transformer C12 C5 Output C4 Filter Capacitors BYPASS Pin Capacitor ...

Page 12

... LNK403-409EG S S BR1 Bridge Rectifier Figure 12. RD-193 7 W Layout Example, Bottom Layer. Quick Design Checklist Maximum Drain Voltage Verify that the peak V does not exceed 725 V under all DS operating conditions including start up and fault conditions. Maximum Drain Current Measure the peak drain current under all operation conditions including start up and fault conditions ...

Page 13

... Absolute Maximum Ratings (1,4) DRAIN Pin Peak Current : LNK403 .................................1.37 A (5) LNK404 ...................................2.08 A LNK405 ...................................2.72 A LNK406 .................................. 4.08 A LNK407 .................................. 5.44 A LNK408 .................................. 6.88 A LNK409 ................................... 7.73 A DRAIN Pin Voltage ……………………… ................ -0.3 to 725 V BYPASS Pin Voltage ……………………… ................. -0 BYPASS Pin Current … ...

Page 14

... LNK403-409EG Parameter Symbol Control Functions (cont.) I CD2 Drain Supply Current I CD1 VOLTAGE MONITOR Pin Line Brown-In I Threshold Current UV+ Line Brown-Out I Threshold Current UV- Line Brown-In/Out I Hysteresis UV(H) Line Overvoltage I Threshold OV VOLTAGE MONITOR Pin V Voltage V VOLTAGE MONITOR Pin I Short-Circuit Current V(SC) Remote ON/OFF V Threshold ...

Page 15

... LNK409E LNK403E di/dt = 160 mA/ms LNK404E di/dt = 180 mA/ms di/dt = 185 mA/ms LNK405E di/dt = 230 mA/ms LNK406E LNK407E di/dt = 260 mA/ms di/dt = 300 mA/ms LNK408E di/dt = 445 mA/ms LNK409E ° °C J See Note °C J See Note B 0 °C < T < 100 °C J LNK403-409EG Min Typ Max Units 27 ms 3 1.215 1.245 1.275 V 48.45 49.70 50.95 mA 1.00 1.24 1.48 A 1.76 2.37 3.12 0.75 ...

Page 16

... B. Guaranteed by characterization. Not tested in production. 16 Rev. A 080610 Conditions SOURCE = -20 °C to 125 °C J (Unless Otherwise Specified °C LNK403 100 100 ° °C LNK404 ...

Page 17

... LNK403 0.18 LNK404 0.28 0.6 LNK405 0.38 LNK406 0.56 LNK407 0.75 0.4 LNK408 1.00 LNK409 1.16 0 °C CASE = 100 °C CASE Figure 17. Maximum Allowable Drain Current vs. Drain Voltage. LNK403-409EG Scaling Factors: LNK403 0.18 LNK404 0.28 LNK405 0.38 LNK406 0.56 LNK407 0.75 LNK408 1.00 LNK409 1. 100 200 300 400 500 600 DRAIN Voltage ( 100 200 300 400 ...

Page 18

... LNK403-409EG 2 0.403 (10.24) A 0.397 (10.08 0.325 (8.25) 0.320 (8.13) Pin #1 I.D. 0.070 (1.78) Ref. 0.050 (1.27) 3 FRONT VIEW 10° Ref. All Around 0.021 (0.53) 0.019 (0.48) 0.048 (1.22) 0.046 (1.17) 0.378 (9.60) Ref. 0.019 (0.48) Ref. END VIEW Notes: 1. Dimensioning and tolerancing per ASME Y14.5M-1994. 2. Dimensions noted are determined at the outermost extremes of the plastic body exclusive of mold flash, ...

Page 19

... Part Ordering Information LNK 409 E G www.powerint.com • LinkSwitch Product Family • PH Series Number • Package Identifier E eSIP-7C • Package Material G GREEN: Halogen Free and RoHS Compliant LNK403-409EG 19 Rev. A 080610 ...

Page 20

... The PI logo, TOPSwitch, TinySwitch, LinkSwitch, DPA-Switch, PeakSwitch, EcoSmart, Clampless, E-Shield, Filterfuse, StakFET, PI Expert and PI FACTS are trademarks of Power Integrations, Inc. Other trademarks are property of their respective companies. ©2010, Power Integrations, Inc. ...

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