LM2591 National Semiconductor, LM2591 Datasheet

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LM2591

Manufacturer Part Number
LM2591
Description
SIMPLE SWITCHER Power Converter 150 kHz 1A Step-Down Voltage Regulator
Manufacturer
National Semiconductor
Datasheet

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© 2003 National Semiconductor Corporation
LM2591HV
SIMPLE SWITCHER
Step-Down Voltage Regulator
General Description
The LM2591HV series of regulators are monolithic inte-
grated circuits that provide all the active functions for a
step-down (buck) switching regulator, capable of driving a
1A load with excellent line and load regulation. These de-
vices are available in fixed output voltages of 3.3V, 5V, and
an adjustable output version.
This series of switching regulators is similar to the
LM2590HV, but without some of the supervisory and perfor-
mance features of the latter.
Requiring a minimum number of external components, these
regulators are simple to use and include internal frequency
compensation
fixed-frequency oscillator.
The LM2591HV operates at a switching frequency of 150
kHz thus allowing smaller sized filter components than what
would be needed with lower frequency switching regulators.
Available in a standard 5-lead TO-220 package with several
different lead bend options, and a 5-lead TO-263 Surface
mount package.
Other features include a guaranteed
put voltage under all conditions of input voltage and output
load conditions, and
ternal shutdown is included, featuring typically 90 µA
standby current. Self protection features include a two stage
Typical Application
SIMPLE SWITCHER
®
, improved line and load specifications and a
and Switchers Made Simple
±
15% on the oscillator frequency. Ex-
®
(Fixed Output Voltage Versions)
are registered trademarks of National Semiconductor Corporation.
±
4% tolerance on out-
DS101293
®
Power Converter 150 kHz 1A
current limit for the output switch and an over temperature
shutdown for complete protection under fault conditions.
Features
n 3.3V, 5V, and adjustable output versions
n Adjustable version output voltage range, 1.2V to 57V
n Guaranteed 1A output load current
n Available in 5-pin TO-220 and TO-263 (surface mount)
n Input voltage range up to 60V
n 150 kHz fixed frequency internal oscillator
n On/Off control
n Low power standby mode, I
n High Efficiency
n Thermal shutdown and current limit protection
Applications
n Simple high-efficiency step-down (buck) regulator
n Efficient pre-regulator for linear regulators
n On-card switching regulators
n Positive to Negative converter
Package
±
Note:
4% max over line and load conditions
Patent Number 5,382,918.
Q
typically 90 µA
10129301
www.national.com
July 2003

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LM2591 Summary of contents

Page 1

... The LM2591HV operates at a switching frequency of 150 kHz thus allowing smaller sized filter components than what would be needed with lower frequency switching regulators. Available in a standard 5-lead TO-220 package with several different lead bend options, and a 5-lead TO-263 Surface mount package ...

Page 2

... T ≤ +125˚C J 4.5V to 60V LM2591HV-3.3 Units (Limits) Typ Limit (Note 3) (Note 4) 3.3 3.168/3.135 V(min) 3.432/3.465 V(max) 77 LM2591HV-5.0 Units (Limits) Typ Limit (Note 3) (Note 4.800/4.750 V(min) 5.200/5.250 V(max LM2591HV-ADJ Units (Limits) Typ ...

Page 3

... Note 5: External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the LM2591HV is used as shown in the Figure 1 test circuit, system performance will be as shown in system parameters section of Electrical Characteristics. Note 6: The switching frequency is reduced when the second stage current limit is activated. The amount of reduction is determined by the severity of current overload ...

Page 4

... Note 13: Junction to ambient thermal resistance with the TO-263 package tab soldered to a single sided printed circuit board with 2.5 in Note 14: Junction to ambient thermal resistance with the TO-263 package tab soldered to a double sided printed circuit board with 3 in the LM2591HVS side of the board, and approximately 16 in model in Switchers Made Simple available at http://power.national.com. ...

Page 5

Typical Performance Characteristics Switch Current Limit Operating Quiescent Current Minimum Operating Supply Voltage (Circuit of Figure 1) (Continued) 10129306 10129308 10129310 5 Dropout Voltage 10129307 Shutdown Quiescent Current 10129309 Feedback Pin Bias Current 10129311 www.national.com ...

Page 6

Typical Performance Characteristics Switching Frequency ON/OFF Pin Current (Sinking) Continuous Mode Switching Waveforms V = 20V 5V OUT µ 100 µF, C OUT A: Output Pin Voltage, 10V/div. B: Inductor Current ...

Page 7

... V = 20V ESR = 100 mΩ µ Output Voltage, 100 mV/div. (AC) 10129321 B: 250 Load Pulse Horizontal Time Base: 200 µs/div. 10129381 Order Number LM2591HVS-3.3, LM2591HVS-5. 5V 250 OUT LOAD = 150 µF, C ESR = 90 mΩ OUT OUT Surface Mount Package ...

Page 8

Test Circuit and Layout Guidelines Component Values shown are for V = 15V 5V 1A. OUT LOAD C — 470 µF, 50V, Aluminum Electrolytic Nichicon “PM Series” — 220 µF, 25V Aluminum Electrolytic, ...

Page 9

Block Diagram Pin Functions +V (Pin 1) — This is the positive input supply for the IC IN switching regulator. A suitable input bypass capacitor must be present at this pin to minimize voltage transients and to supply the switching ...

Page 10

... Inductor Value Selection Guides (For Continuous Mode Operation) www.national.com FIGURE 2. LM2591HV-3.3 FIGURE 3. LM2591HV-5.0 10 10129365 10129366 ...

Page 11

... Inductor Value Selection Guides (For Continuous Mode Operation) (Continued) FIGURE 4. LM2591HV-ADJ FIGURE 5. Current Ripple Ratio 11 10129367 10129368 www.national.com ...

Page 12

Inductor Value Selection Guides Coilcraft Inc. Coilcraft Inc., Europe Pulse Engineering Inc. Pulse Engineering Inc., Europe Renco Electronics Inc. Schott Corp. Cooper Electronic Tech. (Coiltronics) TDK FIGURE 6. Contact Information for Suggested Inductor Manufacturers www.national.com (For Continuous Mode Operation) (Continued) ...

Page 13

... IN e instead of the steady energy values. The worst CLIM case I for the LM2591HV is 3A. The Energy rating CLIM depends on the Inductance. See Example 2 below. 4. The nomographs were generated by allowing a greater amount of percentage current ripple in the Inductor as the maximum rated load decreases (see Figure 5). This was done to permit the use of smaller inductors at light loads. Figure 5 however shows only the ’ ...

Page 14

... Buck regulators require a diode to provide a return path for the inductor current when the switch turns off. This must be a fast diode and must be located close to the LM2591HV using short leads and short printed circuit traces. Because of their very fast switching speed and low forward voltage drop, Schottky diodes provide the best performance, especially in low output voltage applications (5V and lower) ...

Page 15

Application Information UNDERVOLTAGE LOCKOUT Some applications require the regulator to remain off until the input voltage reaches a predetermined voltage. An und- ervoltage lockout feature applied to a buck regulator is shown in Figure 8, while Figure 9 and Figure ...

Page 16

... For example, when convert- ing +20V to −12V, the regulator would see 32V between the input pin and ground pin. The LM2591HV has a maximum input voltage spec of 60V. Additional diodes are required in this regulator configuration. ...

Page 17

... This type of inverting regulator can require relatively large amounts of input current when starting up, even with light loads. Input currents as high as the LM2591HV current limit (approx 4A) are needed for at least more, until the output reaches its nominal output voltage. The actual time depends on the output voltage and the size of the output capacitor ...

Page 18

Application Information FIGURE 12. Inverting Regulator Ground Referenced Shutdown FIGURE 13. Inverting Regulator Ground Referenced Shutdown using Opto Device LAYOUT SUGGESTIONS As in any switching regulator, layout is very important. Rap- idly switching currents associated with wiring inductance can generate ...

Page 19

... Physical Dimensions inches (millimeters) unless otherwise noted Order Number LM2591HVT-3.3, LM2591HVT-5.0 5-Lead TO-220 Bent and Staggered Package or LM2591HVT-ADJ NS Package Number T05D 19 www.national.com ...

Page 20

... Physical Dimensions Order Number LM2591HVS-3.3, LM2591HVS-5.0 or LM2591HVS-ADJ LIFE SUPPORT POLICY NATIONAL’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT AND GENERAL COUNSEL OF NATIONAL SEMICONDUCTOR CORPORATION. As used herein: 1. Life support devices or systems are devices or ...

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