0638190200 Molex Inc, 0638190200 Datasheet - Page 2

• Manufacturer Part Number: 0638190200
• Description: HAND CRIMP TOOL
• Manufacturer: Molex Inc

Specifications of 0638190200

• Lead Free Status / RoHS Status: RoHS Not Applicable

Hand Crimp Tool For C-Grid III™ Female Crimp Terminals
Doc No: ATS-63819-0200 Release Date: 11-02-07
Revision: A
CONDITIONS:
After crimping, the conductor profiles should measure the following.
OPERATION
CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can
occur to the tool or die.
Open the tool by squeezing the handles together. At the end of the closing
stroke, the ratchet mechanism will release the handles and the hand tool will
spring open. See Figure 1.
Crimping Terminals
1. Select the desired terminal listed in the preceding charts.
2. Make sure the center of the locator is in the down position. With the locator
3. While holding the locator button in, load the terminal into the proper nest
PUSHED THRU
LOCATOR
Series No
TOOLING
TERMINAL
Terminal
90119
attached, push the locator button on the back of the hand tool to bring the
locator forward through the tooling. See Figure 2.
opening in the locator based on the wire gauge or terminal type markings on
the hand tooling. See Figure 3.
Í
To Achieve IPC-A-620 Class 2 Crimps, the following over-all wire insulation diameter ranges are recommended:
AWG mm
Wire Size
22
24
26
28
Profile 22 - 24: 1.02 – 1.47mm (.040-.058 inch) Profile 26 - 28: 0.89 - 1.22mm (.035-.048 inch)
0.35 0.71-0.81 .028-.032 1.18 .046
0.20 0.71-0.81 .028-.032 1.18 .046
0.12 0.59-0.69 .023-.027 1.16
0.08 0.59-0.69 .023-.027 1.16
2
Revision Date: 11-02-07
mm
Height (Ref.)
Conductor Crimp
In.
PUSHED IN
LOCATOR
BUTTON
Figure 3
Width (Ref.) Height (Ref.) Width (Ref.)
mm
.045
.045
In.
UNCONTROLLED COPY
LOCATOR
1.60
1.60
1.40
1.40
mm
TERMINAL
Insulation Crimp
.063
.055
.055
.063
In.
1.40
1.40
1.60
1.60
mm
.063 39.2 8.82
.055 19.6 4.41
.055
.063 29.4 6.61
In.
Figure 2
Pull Force
Minimum
9.8
N
2.20
Lb.
LOCATOR BUTTON
LOCATOR BUTTON
22-24
X
X
PUSH ON THE
Í
RELEASE
Profile
LOCATOR
IN DOWN
POSTION
Page 2 of 7
26-28
X
X