L6562A STMicroelectronics, L6562A Datasheet

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L6562A

Manufacturer Part Number
L6562A
Description
Transition-mode PFC controller BCD technology
Manufacturer
STMicroelectronics
Datasheet

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Features
Table 1. Device summary
August 2007
Figure 1.
Proprietary multiplier design for minimum THD
Very accurate adjustable output overvoltage
protection
Ultra-low (30µA) Start-up current
Low (2.5mA) quiescent current
Digital leading-edge blanking on current sense
Disable function on E/A input
1% (@ T
-600/+800mA totem pole gate driver with active
pull-down during UVLO and voltage clamp
DIP-8/SO-8 packages
Order codes
L6562ADTR
J
Block diagram
L6562AN
L6562AD
= 25 °C) internal reference voltage
Package
DIP-8
SO-8
SO-8
Rev 3
Applications
PFC pre-regulators for:
Transition-mode PFC controller
IEC61000-3-2 compliant SMPS (Flat TV,
monitors, desktop PC, games)
HI-END AC-DC adapter/charger up to 400W
Electronic ballast
Entry level server & web server
DIP-8
Tape & Reel
Packaging
Tube
Tube
L6562A
SO-8
www.st.com
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L6562A Summary of contents

Page 1

... Transition-mode PFC controller DIP-8 Applications PFC pre-regulators for: ■ IEC61000-3-2 compliant SMPS (Flat TV, monitors, desktop PC, games) ■ HI-END AC-DC adapter/charger up to 400W ■ Electronic ballast ■ Entry level server & web server Package DIP-8 SO-8 SO-8 Rev 3 L6562A SO-8 Packaging Tube Tube Tape & Reel 1/26 www.st.com 26 ...

Page 2

... Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 6 Typical electrical characteristic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 7 Application information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 7.1 Overvoltage protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 7.2 Disable function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 7.3 THD optimizer circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 7.4 Operating with no auxiliary winding on the boost inductor . . . . . . . . . . . . 16 7.5 Comparison between the L6562A and the L6562 . . . . . . . . . . . . . . . . . . 17 8 Application examples and ideas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 9 Package mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 10 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 2/26 L6562A ...

Page 3

... L6562A 1 Description The L6562A is a current-mode PFC controller operating in Transition Mode (TM). Coming with the same pin-out as its predecessors L6561 and L6562, it offers improved performance. The highly linear multiplier includes a special circuit, able to reduce AC input current distortion, that allows wide-range-mains operation with an extremely low THD, even over a large load range ...

Page 4

... The high-level voltage of this pin is clamped at about 12V to avoid excessive gate voltages in case the pin is supplied with a high Vcc. Supply Voltage of both the signal part of the IC and the gate driver. The supply voltage upper limit is extended to 22V min. to provide more headroom for supply voltage changes. L6562A Vcc GD GND ZCD ...

Page 5

... L6562A 3 Maximum ratings Table 3. Absolute maximum ratings Symbol Pin --- ZCD 4 Thermal data Table 4. Thermal data Symbol R Max. Thermal Resistance, Junction-to- thJA ambient P Power Dissipation @T TOT T Junction Temperature Operating range J T Storage Temperature STG Parameter ≤ 20mA supply voltage (I ...

Page 6

... MULT 1V, MULT V = Upper clamp COMP 4V, MULT COMP °C J (1) 10.5V < V < 22. 10.5V to 22. INV Open loop 2.4V COMP INV 2.6V COMP INV L6562A Min Typ Max Unit 10.5 22.5 V 11.7 12.5 13.3 V 9.5 10 10.5 V 2.2 2 µA 2.5 3. 1.7 2 µ ...

Page 7

... L6562A Table 5. Electrical characteristics (continued) ( -25°C < T < +125° 12V Symbol Parameter Upper clamp voltage V COMP Lower clamp voltage V Disable threshold INVdis V Restart threshold INVen Output overvoltage Dynamic OVP triggering I OVP current Hys Hysteresis Static OVP threshold Current sense comparator ...

Page 8

... Parameters guaranteed by design, functionality tested in production. 8/26 = 1nF; unless otherwise specified) o Test condition I = 100mA sink I = 5mA source I = 5mA; Vcc = 20 V source Vcc = CCon sink ( ) = ⋅ − ⋅ MULT COMP L6562A Min Typ Max Unit 0.6 1.2 V 9.8 10.3 V -0 110 1.1 V ...

Page 9

... L6562A 6 Typical electrical characteristic Figure 3. Supply current vs supply voltage 10.00 1.00 0.10 0.01 0.00 0.00 5.00 Figure 5. IC consumption 0.1 0.01 -50 0 Figure kHz Tj = 25°C 9 10.00 15.00 20.00 25.00 Vcc (V) Figure Operating Quiescent Disabled or during OVP Vcc = kHz Before start-up 50 100 150 Tj (° ...

Page 10

... Tj (°C) Figure 10. Delay-to-output vsT J 300 Upper clamp 200 Vcc = 12V 100 Lower clamp 0 -50 50 100 150 Tj (°C) L6562A OVP current Vcc = 12V 0 50 100 150 Tj (°C) J Vcc = 12V 0 50 100 150 Tj (°C) ...

Page 11

... L6562A Figure 11. Multiplier characteristic 1.2 Upper Volt. Clamp 1.1 5.75 V 1.0 0 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 -0.1 0 0.2 0.4 0.6 0.8 Figure 13. ZCD clamp levels -50 0 Figure 12. Vcs clamp COMP (pin2 3. 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3 VMULT (pin3) (V) Figure 14. Start-up timer Upper clamp Vcc = 12V IZCD = ± ...

Page 12

... Figure 18. Output gate drive low J 1.1 Vcc = 20V 0.9 0.8 0.7 0.6 0.5 50 100 150 Tj (°C) saturation 0 200 400 I GD (mA) saturation vs T during UVLO J 1 Vcc = 11V Vcc = 0V - 100 Tj (°C) L6562A °C Vcc = 12V SOURCE 600 Isink = 2 mA 150 ...

Page 13

... Since ∆Vo << Vo, the tolerance on the absolute value will be proportionally reduced. Example 400V, ∆Vo = 40V. Then 40V/27µ 1.5 MΩ ·2.5/(400-2.5) = 9.43kΩ. The tolerance on the OVP level due to the L6562A will be 40·0.13 = 5.3V, that is ± 1.2%. V – ...

Page 14

... This effect is magnified by the high- frequency filter capacitor placed after the bridge rectifier, which retains some residual voltage that causes the diodes of the bridge rectifier to be reverse-biased and the input current flow to temporarily stop. 14/26 L6562A ...

Page 15

... L6562A Figure 19. THD optimization: standard TM PFC controller (left side) and L6562A (right side) Rectified mains voltage Imains Input current To overcome this issue the circuit embedded in the device forces the PFC pre-regulator to process more energy near the line voltage zero-crossings as compared to that commanded by the control loop ...

Page 16

... With these values proper operation is guaranteed even with few volts difference ZCD between the regulated output voltage and the peak input voltage Figure 20. ZCD pin synchronization without auxiliary winding 16/26 C ZCD R ZCD ZCD 5 L6562A L6562A and 330k for ZCD ...

Page 17

... L6562A 7.5 Comparison between the L6562A and the L6562 The L6562A is not a direct drop-in replacement of the L6562, even if both have the same pin-out. One function (Disable) has been relocated. Table 2 compares the two devices, i.e. those parameters that may result in different values of the external components. The parameters that have the most significant impact on the design, i ...

Page 18

... Application examples and ideas 8 Application examples and ideas Figure 21. Demo board EVL6562A-TM-80W, wide-range mains : electrical schematic W08 W08 4A/250V 4A/250V Vac Vac - - 88V 88V to to 264V 264V Boost Inductor Spec (ITACOIL E2543/E) Boost Inductor Spec (ITACOIL E2543/E) E25x13x7 core, N67 ferrite E25x13x7 core, N67 ferrite 1 ...

Page 19

... Harmonic Order (n) Vin = 230 Vac - 50 Hz, Pout = 80 W THD = 10. 0.973 Figure 24. Figure 3 - L6562A 80W TM PFC Evaluation board: Input Current waveform @230V-50Hz – 80W load Figure 23. L6562A 80W TM PFC evaluation EN61000-3-2 class D limits ...

Page 20

... Vin (Vac) 20/26 Figure 27. L6562A 80W TM PFC evaluation 100 200 220 240 260 Figure 29. L6562A 80W TM PFC Evaluation 404 403.5 403 402.5 402 401.5 401 400.5 400 200 220 240 260 80 board: THD vs Vin Pout = 80W 120 ...

Page 21

... L6562A Figure 30. Demo board EVL6562A-400W, wide-range mains, Application examples and ideas : electrical schematic FOT 21/26 ...

Page 22

... These packages have a Lead-free second level interconnect . The category of second level interconnect is marked on the package and on the inner box label, in compliance with JEDEC Standard JESD97. The maximum ratings related to soldering conditions are also marked on the inner box label. ECOPACK trademark. ECOPACK specifications are available at: 22/26 www.st.com L6562A ...

Page 23

... L6562A Table 7. DIP-8 mechanical data Dim Figure 31. Package dimensions mm Min Typ Max 3.32 0.51 1.15 1.65 0.356 0.55 0.204 0.304 10.92 7.95 9.75 2.54 7.62 7.62 6.6 5.08 3.18 3.81 1.52 Package mechanical data Inch Min Typ Max 0.131 0.020 0.045 0.065 0.014 0.022 0.008 0.012 0.430 0.313 0.384 0.100 ...

Page 24

... Figure 32. Package dimensions 24/26 mm. Min Typ Max 1.35 1.75 0.10 0.25 1.10 1.65 0.33 0.51 0.19 0.25 4.80 5.00 3.80 4.00 1.27 5.80 6.20 0.25 0.50 0.40 1.27 0° (min.), 8° (max.) 0.10 L6562A inch Min Typ Max 0.053 0.069 0.004 0.010 0.043 0.065 0.013 0.020 0.007 0.010 0.189 0.197 0.15 0.157 0.050 0.228 0.244 0.010 0.020 0.016 0.050 0.004 ...

Page 25

... L6562A 10 Revision history Table 9. Revision history Date 03-Mar-2007 28-Jun-2007 07-Aug-2007 Revision 1 First release 2 Updated electrical characteristics 3 Added Chapter 6: Typical electrical characteristic on page 9 Revision history Changes 25/26 ...

Page 26

... Australia - Belgium - Brazil - Canada - China - Czech Republic - Finland - France - Germany - Hong Kong - India - Israel - Italy - Japan - Malaysia - Malta - Morocco - Singapore - Spain - Sweden - Switzerland - United Kingdom - United States of America 26/26 Please Read Carefully: © 2007 STMicroelectronics - All rights reserved STMicroelectronics group of companies www.st.com L6562A ...

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