RDK-239 Power Integrations, Inc., RDK-239 Datasheet - Page 12

• Manufacturer Part Number: RDK-239
• Description: Specifications: Family: Eval Boards - DC/DC & AC/DC (Off-Line) SMPS ; Series: HiperLCS™ ; Main Purpose: DC/DC, Step Down ; Outputs and Type: 1, Isolated ; Power - Output: 150W ; Voltage - Output: 24V ; Current - Output: 6.25A ; Voltage - Input:
• Manufacturer: Power Integrations, Inc.

Rev. B 062011
Resonant Frequency
The series resonant frequency is a function of L
resonant capacitor. For any given value of L
C
f
the target operating frequency at nominal input voltage.
Operating Frequency and Frequency Ratio
The operating to resonant frequency ratio f
f
resonant frequency.
The main determinant of f
Increasing primary turns lowers f
output voltage.
The recommended f
Operating at resonance often yields the highest efficiency for
the resonant powertrain if output rectifier selection is ignored.
However, operating slightly below resonance (which puts the
rectifiers in discontinuous conduction mode), allows the use of
lower voltage diodes or synchronous MOSFETs, which have
lower losses, increasing overall efficiency. This is because at
high-line, when the converter needs to operate above resonance,
the rectifiers operate less deeply in continuous mode, reducing
the magnitude of their current commutation, reducing their stray
inductance voltage spikes. (The stray inductance is comprised
of the leakage inductance between secondary phases and the
stray inductance in the connections to the rectifiers and output
capacitors).
Conversely, operating at a very low f
RMS and peak currents. In some cases, this may result in an
optimal design because it allows the use of lower voltage rating,
lower V
mode even at high-line, results in no voltage spikes enabling a
lower voltage rating.
An LLC half-bridge converter will operate at resonance when
this equation is true:
Where n
that the n
physical turns ratio N
each half-secondary. V
output voltage + diode drop. The divisor “2” is due to the
half-bridge configuration – each half-cycle conducts half the
input voltage to each secondary half.
Note that if the resonant capacitor or inductance value is
changed, both switching frequency and resonant frequency
change, but f
For a given design, the input voltage at which the LLC operates
at resonance is V
operates at a lower frequency (below resonance). Thus for the
RES
RATIO
RES
12
. For best efficiency the resonant frequency is set close to
can be adjusted for the desired series resonant frequency
= 1 signifies the converter is operating at the series
F
rectifier as they do not operate in continuous conduction
EQ
EQ
is the transformer equivalent circuit turns ratio. Note
LCS700-708
of an integrated transformer is lower than its
RATIO
INPUT(RESONANCE)
changes little.
RATIO
PRI
OUT
/ N
at nominal input voltage is 0.92 – 0.97.
RATIO
f
V
SEC
in the above equation is equal to
RATIO
V
2
OUT
IN
. The secondary turns is that of
is the transformer turns ratio.
. Below this voltage, the LLC
=
RATIO
=
f
f
RES
SW
n
RATIO
for a given input and
EQ
(<0.8) results in higher
RATIO
RES
, the value of
is defined as:
RES
and C
RES
, the
recommended f
will be slightly higher than the nominal voltage.
For a design with a variable nominal input voltage (e.g. no PFC
pre-regulator), it is recommended that the initial turns ratio be set
so that V
minimum input voltage. For a design with a variable output voltage
(e.g. constant current regulated output), it is recommended that
the initial turns ratio be set to operate the LLC at resonance at a
point halfway between minimum and maximum output voltages.
Dead-Time Selection
The vast majority of designs using HiperLCS, regardless of power
and operating frequency, work very well with a dead-time of
between 290 and 360 ns. Designs that require a low V
tend to require shorter dead-times.
The dead-time setting is a compromise between low-line / full
load (low frequency), and minimum-load / high-line (high-
frequency) conditions. Low-line / full load operation has short
optimal dead-times, while minimum load / high-line has long
optimal dead-times.
A dead-time setting that is longer than optimal for low-line / full
load operation, exhibiting partial loss of ZVS, is acceptable if the
condition does not occur during steady-state operation – i.e.
appears only during transient conditions, such as hold-up time.
Operation with loss of ZVS during steady-state operation leads
to high internal power dissipation and should be avoided.
A dead-time setting that is shorter than optimal for high-line /
minimum-load operation, will tend to cause the feedback sign
to invert and force the HiperLCS to enter burst mode. This is
acceptable if the resulting burst mode operation is acceptable
(i.e. repetition rate does not produce audible noise and if the
large signal transients, wherein the HiperLCS enters and exits
burst mode, is acceptable). Note that with a PFC pre-regulated
front end, a load dump (e.g. 100% to 1% load step) will exhibit a
transient input voltage condition only temporarily (e.g. Input
voltage to LLC stage will increase from 380 V to 410 V and
relatively slowly return to 380 V). Note also that the Burst
Threshold frequency setting is another variable available to the
designer to tune burst mode.
OV/UV Pin
The HiperLCS OV/UV pin which monitors the input (B+) voltage,
has a brown-out shutdown threshold (V
the brown-in (turn-on) threshold (V
2.4 V. The overvoltage (OV) lockout shutdown threshold (V
is nominally 131% of the brown-in start-up threshold, and the
OV restart point (V
thresholds are fixed and selected for maximum utility in a design
with a PFC pre-regulator front-end with a fixed output voltage
set-point. The resistor divider ratio has to be selected so that
brown-in point is always below the PFC output set-point, and
so that the OV restart (lower) threshold, is always above it,
including component tolerances.
During hold-up time, the voltage will drop from the nominal
value, down to the brown-out threshold, whereby the HiperLCS
will stop switching.
INPUT(RESONANCE)
RATIO
OV(L)
≈ 0.95 at nominal input voltage, V
) at nominally 126%. The ratios of these
is at about halfway between maximum and
SD(H)
), which in turn, is nominally
SD(L)
) of nominally 79% of
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INPUT(RESONANCE)
BROWNOUT
OV(H)
)