HC004 Lineage Power, HC004 Datasheet

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HC004

Manufacturer Part Number
HC004
Description
Hw/hc004/005/006 Series Dc-dc Converter Power Modules
Manufacturer
Lineage Power
Datasheet

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Company
Part Number
Manufacturer
Quantity
Price
Part Number:
HC004A0A1-SZ
Manufacturer:
Lineage Power
Quantity:
135
Data Sheet
May 16, 2008
Applications
Options
Description
The HW/HC series power modules are isolated dc-dc converters that operate over a wide input voltage range of 18
to 36 Vdc (HC) or 36 to 75 Vdc (HW) and provide one precisely regulated output. The output is fully isolated from
the input, allowing versatile polarity configurations and grounding connections. The modules exhibit high efficiency,
e.g. typical efficiency of 87% 3.3V/5A, 86% at 2.5V/6A. Built-in filtering for both input and output minimizes the need
for external filtering. These open frame modules are available either in surface-mount (-S) or in through-hole form.
*
** ISO is a registered trademark of the International Organization of Standards
RoHS Compliant
UL is a registered trademark of Underwriters Laboratories, Inc.
CSA is a registered trademark of Canadian Standards Association.
VDE is a trademark of Verband Deutscher Elektrotechniker e.V.
Wireless Networks
Distributed power architectures
Optical and Access Network Equipment
Enterprise Networks
Latest generation IC’s (DSP, FPGA, ASIC)
and Microprocessor powered applications
Remote On/Off logic (positive or negative)
Surface Mount (-S Suffix)
Additional Vout+ pin (-3 Suffix)
18-36V & 36-75Vdc Input; 1.0V-5Vdc Output; 4A-6A Output Current
HW/HC004/005/006 Series DC-DC Converter Power Modules:
Features
Compliant to RoHS EU Directive 2002/95/EC (-Z
versions)
Compliant to ROHS EU Directive 2002/95/EC with
lead solder exemption (non-Z versions)
Delivers up to 6A Output current
High efficiency – 89% at 5.0V full load
Low Output voltage- supports migration to future IC
supply voltages down to 1.0V
Low output ripple and noise
Small Size and low profile
47.2mm x 29.5mm x
Surface mount or Through hole (TH)
Remote On/Off
Output overcurrent/Over voltage protection
Over temperature protection
Single Tightly regulated output
Output voltage adjustment trim ±10%
Wide operating temperature range (-40°C to 85°C)
Meets the voltage insulation requirements for ETSI
300-132-2 and complies with and is Licensed for
Basic Insulation rating per EN 60950
CE mark meets 73/23/EEC and 93/68/EEC
directives
UL* 60950-1Recognized, CSA
03 Certified, and VDE
Licensed
ISO** 9001 and ISO 14001 certified manufacturing
facilities
5V (4A), 3.3V (5A), 2.5V – 1.0V (6A each)
(1.86 x 1.16 x 0.335 in)
§
8.5mm
0805:2001-12 (EN60950-1)
Document No: DS03-017 ver.1.21
C22.2 No. 60950-1-
PDF No: hw-hc_4-6a.pdf

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HC004 Summary of contents

Page 1

... Data Sheet May 16, 2008 HW/HC004/005/006 Series DC-DC Converter Power Modules: 18-36V & 36-75Vdc Input; 1.0V-5Vdc Output; 4A-6A Output Current RoHS Compliant Applications Wireless Networks Distributed power architectures Optical and Access Network Equipment Enterprise Networks Latest generation IC’s (DSP, FPGA, ASIC) and Microprocessor powered applications ...

Page 2

... Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information. LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module: Device Symbol HC V ...

Page 3

... O, min O, max RMS (5Hz to 20MHz bandwidth) Peak-to-Peak (5Hz to 20MHz bandwidth) External Capacitance Output Current Output Current Limit Inception ( Hiccup Mode ) Output Short-Circuit Current (V ≤250mV) ( Hiccup Mode ) O LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module: (continued) Device Symbol 5V, 3.3V 2.5V, 2.0V set 1.8V, 1.5V 1.2V, 1. set All V ...

Page 4

... Isolation Specifications Parameter Isolation Capacitance Isolation Resistance General Specifications Parameter Calculated MTBF (for HW005A0F1-S in accordance with Lucent RIN 6: I =80 =25°C, airflow=1m/ max A Weight LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module: (continued) Device Symbol HW 5V η HW 3.3V η HW 2.5V η HW 2.0V η HW 1.8V η HW 1.5V η HW 1.2V η ...

Page 5

... Overtemperature Protection (See Feature Descriptions) Input Undervoltage Lockout Turn-on Threshold Turn-off Threshold Turn-on Threshold Turn-off Threshold # More accurate Overvoltage protection can be accomplished externally by means of the remote On/Off pin. LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module: Device Symbol All I on/off All V All V All ...

Page 6

... Figure 1. Converter Efficiency versus Output Current TIME, t (1μs/div) Figure 2. Typical Output Ripple and Noise. TIME, t (50μs/div) Figure 3. Transient Response to Dynamic Load Change from 50% to 75% to 50% of full load. LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module 36V I V ...

Page 7

... Figure 7. Converter Efficiency versus Output Current TIME, t (1μs/div) Figure 8. Typical Output Ripple and Noise. TIME, t (50μs/div) Figure 9. Transient Response to Dynamic Load Change from 50% to 75% to 50% of full load. LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module 36V 3 I ...

Page 8

... Figure 13. Converter Efficiency versus Output Current. TIME, t (1μs/div) Figure 14. Typical Output Ripple and Noise. TIME, t (50μs/div) Figure 15. Transient Response to Dynamic Load Change from 50% to 75% to 50% of full load. LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module 36V 3 ...

Page 9

... Figure 13. Converter Efficiency versus Output Current. TIME, t (1μs/div) Figure 14. Typical Output Ripple and Noise. TIME, t (50μs/div) Figure 15. Transient Response to Dynamic Load Change from 50% to 75% to 50% of full load. LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module 36V 3 I ...

Page 10

... Figure 25. Converter Efficiency versus Output Current TIME, t (1μs/div) Figure 26. Typical Output Ripple and Noise. TIME, t (50μs/div) Figure 27. Transient Response to Dynamic Load Change from 50% to 75% to 50% of full load. LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module 36V I ...

Page 11

... Figure 31. Converter Efficiency versus Output Current. TIME, t (1μs/div) Figure 32. Typical Output Ripple and Noise. TIME, t (50μs/div) Figure 33. Transient Response to Dynamic Load Change from 50% to 75% to 50% of full load. LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module 36V 2 ...

Page 12

... Figure 37. Converter Efficiency versus Output Current. TIME, t (1μs/div) Figure 38. Typical Output Ripple and Noise. TIME, t (50μs/div) Figure 39. Transient Response to Dynamic Load Change from 50% to 75% to 50% of full load. LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module 36V 3 I ...

Page 13

... Figure 43. Converter Efficiency versus Output Current. TIME, t (1μs/div) Figure 44. Typical Output Ripple and Noise. TIME, t (50μs/div) Figure 45. Transient Response to Dynamic Load Change from 50% to 75% to 50% of full load. LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module 36V 54V ...

Page 14

... Input; 1.0V-5Vdc Output Output Current (continued) Characteristic Curves The following figures provide typical characteristics for the HC004A0A (5.0V, 4A) at 25ºC. The figures are identical for either positive or negative Remote On/Off logic. OUTPUT CURRENT, I Figure 49. Converter Efficiency versus Output Current. TIME, t (1μ ...

Page 15

... Current. TIME, t (1μs/div) Figure 56. Typical Output Ripple and Noise. TIME, t (50μs/div) Figure 57. Transient Response to Dynamic Load Change from 50% to 75% to 50% of full load. LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module 3 (600 ft ./min (400 ft ./min.) 1 ...

Page 16

... Efficiency η LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module: Design Considerations CURRENT PROBE Input Source Impedance The power module should be connected to a low Vin+ ac-impedance source. A highly inductive source impedance can affect the stability of the power module. For the test configuration in Figure 61, a 33μF electrolytic capacitor (ESR< ...

Page 17

... O, max Input Undervoltage Lockout At input voltages below the input undervoltage lockout limit, the module operation is disabled. The module will LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module: only begin to operate once the input voltage is raised above the undervoltage lockout turn-on threshold UV/ON Once operating, the module will continue to operate until ...

Page 18

... Examples: To trim down the output of a nominal 5.0V module (HW004A0A) to 4.90V Δ 511 6.11 kΩ trim-down 2 LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module: R trim-down To trim up the output of a nominal 3.3V module (HW005A0F) to 3.63V Δ trim-up R trim-up ) between the trim-up 511 - - 6.11 kΩ ...

Page 19

... Characteristics Curves section. EMC Considerations The figure 67 shows a suggested configuration to meet the conducted emission limits of EN55022 Class B. LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module 0.68uF 0.68uF L1 - CMC Pulse P0354 Figure 67. Suggested Configuration for EN55022 o C ...

Page 20

... Top View Side View Bottom View Pin Function 1 Vout + 2 Vout - Standard = No Pin 3 Optional = Vout + 9 Trim 11 On/Off 17 Vin - 18 Vin + LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module: 47.2 (1.860) 29.5 (1.162) 2.54 (0.100) min stand-off height 0.5 (.020) max compliance 40.00 (1.576) 10.00 (0.394) PIN OPTIONAL 26.16 (1.031 ...

Page 21

... Top View Side View * Optional pin lengths shown in Table 2 Device Options Bottom View Pin Function 1 Vout + 2 Vout - 9 Trim 11 On/Off 17 Vin - 18 Vin + LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module: 47.2 (1.860) 29.5 (1.162) 40.00 (1.576 26.16 (1.031 1.65 5.00 (0.065) (0.197) 3.63 35.00 (1.379) (0.143) 9 ...

Page 22

... Pin Function 1 Vout + 2 Vout - Standard = No Pin 3 Optional = Vout + 9 Trim 11 On/Off 17 Vin - 18 Vin + Pin Function 1 Vout + 2 Vout - 9 Trim 11 On/Off 17 Vin - 18 Vin + LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module: Surface Mount Pad Layout – Component side view Through-Hole Pad Layout – Component side view 22 ...

Page 23

... Dimensions are in millimeters and (inches). PICK POINT 34.20 (1.346) Reel Dimensions Outside diameter: 330.2 mm (13.00”) Inside diameter: 177.8 mm (7.00”) Tape Width: 72.00 mm (2.834”) LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module: 4.00 40.00 (0.157) (1.575) TOP COVER TAPE EMBOSSED CARRIER NOTE: CONFORMS TO EAI-481 REV. A STANDARD 9.02 (0.355) FEED 72.00 DIRECTION (2 ...

Page 24

... Surface mount versions of the HW005 family are also available as an option packaged in Tape and Reel. For further information on this please contact your local Lineage Power Technical Sales Representative. LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module: Figure 69. Surface Mount Packaging Tray Tray Specification Material Max surface resistivity Color ...

Page 25

... The following instructions must be observed when SMT soldering these units. Failure to observe these instructions may result in the failure of or cause LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module: damage to the modules, and can adversely affect (continued) long-term reliability. The surface mountable modules in the HW005 family use our newest SMT technology called “ ...

Page 26

... MSL rating (see J-STD-033A). LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module: The shelf life for dry packed SMT packages will be a (continued) minimum of 12 months from the bag seal date, when stored at the following conditions: < 40° C, < 90% relative humidity ...

Page 27

... Vdc HW005A0F1-S65Z* 48 Vdc HW006A0G1-SZ 48 Vdc HW006A0D1-S 48 Vdc HW006A0D1-SZ 48 Vdc HW006A0Y1-S 48 Vdc HW006A0Y1-SZ 48 Vdc HW006A0P1-SZ 48 Vdc HC004A0A1-S 24 Vdc HC004A0A1-SZ 24 Vdc 24 Vdc HC005A0F1-S HC005A0F1-SZ 24 Vdc LINEAGE POWER HW/HC004/005/006 Series DC-DC Power Module: Remote Output Output On/Off Voltage Current Logic 5.0V 4A Positive 5.0V 4A Positive 5.0V 4A Negative 5.0V 4A Negative 5.0V 4A Negative 5.0V 4A Negative 5 ...

Page 28

... Lineage Power reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. © 2008 Lineage Power Corporation, (Mesquite, Texas) All International Rights Reserved. HW/HC004/005/006 Series DC-DC Power Module: Suffix 1 ...

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