TOP266KG Power Integrations, TOP266KG Datasheet - Page 20

• Manufacturer Part Number: TOP266KG
• Description: IC OFFLINE SWITCHER 39W 58W
• Manufacturer: Power Integrations
• Series: TOPSwitch®-JXr

Specifications of TOP266KG

• Output Isolation: Isolated
• Frequency Range: 66 ~ 132kHz
• Voltage - Output: 725V
• Power (watts): 39W
• Operating Temperature: -40°C ~ 125°C
• Package / Case: 12-BSOP (0.350", 8.89mm Width) Exposed Pad
• Lead Free Status / RoHS Status: Lead free / RoHS Compliant
• Other names: 596-1399

frequency. This is particularly beneficial for average detection
mode. As can be seen in Figures 27 and 28, the benefits of jitter
increase with the order of the switching harmonic due to an
increase in frequency deviation. The FREQUENCY pin offers a
switching frequency option of 132 kHz or 66 kHz. In applications
that require heavy snubber on the drain node for reducing high
frequency radiated noise (for example, video noise sensitive
applications such as VCRs, DVDs, monitors, TVs, etc.), operating
at 66 kHz will reduce snubber loss, resulting in better efficiency.
Also, in applications where transformer size is not a concern, use
of the 66 kHz option will provide lower EMI and higher efficiency.
Note that the second harmonic of 66 kHz is still below 150 kHz,
above which the conducted EMI specifications get much tighter.
For 10 W or below, it is possible to use a simple inductor in place
of a more costly AC input common mode choke to meet
worldwide conducted EMI limits.
Transformer Design
It is recommended that the transformer be designed for
maximum operating flux density of 3000 Gauss and a peak flux
density of 4200 Gauss at maximum current limit. The turns ratio
should be chosen for a reflected voltage (V
135 V when using a Zener clamp or 150 V (max) when using an
RCD clamp with current limit reduction with line voltage (overload
protection). For designs where operating current is significantly
lower than the default current limit, it is recommended to use an
externally set current limit close to the operating peak current to
reduce peak flux density and peak power (see Figure 18).
Standby Consumption
Frequency reduction can significantly reduce power loss at light
or no-load, especially when a Zener clamp is used. For very
low secondary power consumption, use a TL431 regulator for
feedback control. A typical TOP264-271 circuit automatically
enters MCM mode at no-load and the low frequency mode at
light load, which results in extremely low losses under no-load
or standby conditions.
High Power Designs
The TOP264-271 family contains parts that can deliver up to
162 W. High power designs need special considerations.
Guidance for high power designs can be found in the Design
Guide for TOP264-271 (AN-47).
TOP264-271 Layout Considerations
The TOP264-271 has multiple pins and may operate at high
power levels. The following guidelines should be carefully
followed.
Primary Side Connections
Use a single point (Kelvin) connection at the negative terminal of
the input filter capacitor for the SOURCE pin and bias winding
return. This improves surge capabilities by returning surge
currents from the bias winding directly to the input filter
capacitor. The CONTROL pin bypass capacitor should be
located as close as possible to the SOURCE and CONTROL
pins, and its SOURCE connection trace should not be shared
by the main MOSFET switching currents. All SOURCE pin
referenced components connected to the VOLTAGE MONITOR
(V pin) or EXTERNAL CURRENT LIMIT (X pin) pins should also
Rev. C 11/10
20
TOP264-271
OR
) no greater than
be located closely between their respective pin and SOURCE.
Once again, the SOURCE connection trace of these components
should not be shared by the main MOSFET switching currents.
It is very critical that SOURCE pin switching currents are returned
to the input capacitor negative terminal through a separate trace
that is not shared by the components connected to CONTROL,
VOLTAGE MONITOR or EXTERNAL CURRENT LIMIT pins. This
is because the SOURCE pin is also the controller ground
reference pin. Any traces to the V, X or C pins should be kept
as short as possible and away from the DRAIN trace to prevent
noise coupling. VOLTAGE MONITOR resistors (R
14, 15, 19, 22, 23, 26, 30) and primary side OVP circuit
components V
close to the V pin to minimize the trace length on the V pin side.
Resistors connected to the V or X pin should be connected as
close to the bulk cap positive terminal as possible while routing
these connections away from the power switching circuitry. In
addition to the 47 mF CONTROL pin capacitor, a high frequency
bypass capacitor (C
immunity. The feedback optocoupler output should also be
Figure 27. Fixed Frequency Operation Without Jitter.
Figure 28. TOPSwitch-JX Full Range EMI Scan (132 kHz With Jitter) With
-10
-10
-20
-10
-10
-20
80
70
60
50
40
30
20
80
70
60
50
40
30
20
0
0
0.15
0.15
Identical Circuitry and Conditions.
ZOV
/R
OV
BP
) in parallel should be used for better noise
in Figures (29, 30) should be located
TOPSwitch-JX (with jitter)
Frequency (MHz)
Frequency (MHz)
1
1
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EN55022B (QP)
EN55022B (AV)
EN55022B (QP)
EN55022B (AV)
LS
10
10
in Figures
30
30