ML4822 MICRO-LINEAR [Micro Linear Corporation], ML4822 Datasheet

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ML4822

Manufacturer Part Number
ML4822
Description
ZVS Average Current PFC Controller
Manufacturer
MICRO-LINEAR [Micro Linear Corporation]
Datasheet

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ML4822CS
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ML4822CS
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GENERAL DESCRIPTION
The ML4822 is a PFC controller designed specifically for
high power applications. The controller contains all of the
functions necessary to implement an average current
boost PFC converter, along with a Zero Voltage Switch
(ZVS) controller to reduce diode recovery and MOSFET
turn-on losses.
The average current boost PFC circuit provides high
power factor (>98%) and low Total Harmonic Distortion
(THD). Built-in safety features include undervoltage
lockout, overvoltage protection, peak current limiting, and
input voltage brownout protection.
The ZVS control section drives an external ZVS MOSFET
which, combined with a diode and inductor, soft switches
the boost regulator. This technique reduces diode reverse
recovery and MOSFET switching losses to reduce EMI and
maximize efficiency.
BLOCK DIAGRAM
14
13
4
5
3
6
7
FB
2.5V
I AC
V RMS
I SENSE
R T C T
REF
ZV SENSE
+
MODULATOR
VEAO
VEA
GAIN
1
(Pin configuration shown for 14-pin package)
R+
V CCZ
R–
REF
8
GND
+
IEA
– –
+
ZVS Average Current PFC Controller
2
OSC
IEAO
+
FEATURES
2.7V
–1V
*This Part Is End Of Life As Of August 1, 2000
FB
Average current sensing, continuous boost, leading
edge PFC for low total harmonic distortion and near
unity power factor
Built-in ZVS switch control with fast response for high
efficiency at high power levels
Average line voltage compensation with brownout
control
Current fed gain modulator improves noise immunity
and provides universal input operation
Overvoltage comparator eliminates output “runaway”
due to load removal
UVLO, current limit, and soft-start
Precision 1% reference
+
+
I LIMIT
OVP
R
S
R
S
R
S
Q
Q
Q
Q
Q
V CCZ
13.5V
ML4822*
PWR GND
PFC OUT
ZVS OUT
V CC
May 1997
12
11
10
9
1

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ML4822 Summary of contents

Page 1

... GENERAL DESCRIPTION The ML4822 is a PFC controller designed specifically for high power applications. The controller contains all of the functions necessary to implement an average current boost PFC converter, along with a Zero Voltage Switch (ZVS) controller to reduce diode recovery and MOSFET turn-on losses. The average current boost PFC circuit provides high power factor (> ...

Page 2

... GND PIN 8 (10) GND 9 (11) PWR GND Return for the PFC and ZVS driver 10 (12) ZVS OUT ZVS MOSFET driver output. 11 (13) PFC OUT PFC MOSFET driver output. 12 (14 (15) REF 14 (16) FB ML4822 16-Pin SOIC (S16W) VEAO IEAO 2 15 REF ...

Page 3

... I COMPARATOR SENSE Threshold Voltage Delay to Output Lead Temperature (Soldering, 10 sec) ..................... 150 C Thermal Resistance ( Plastic DIP ....................................................... 80 C/W Plastic SOIC ....................................................110 C/W OPERATING CONDITIONS Temperature Range ML4822CX ................................................ ML4822IX .............................................. – 470pF Operating Temperature Range (Note CONDITIONS VEAO = 3.75V NON-INV INV ...

Page 4

... ML4822 ELECTRICAL CHARACTERISTICS PARAMETER ZV SENSE COMPARATOR Propagation Delay Threshold Voltage Input Capacitance GAIN MODULATOR Gain (Note 2) Bandwidth Output Voltage OSCILLATOR Initial Accuracy Voltage Stability Temperature Stability Total Variation Ramp Valley to Peak Voltage Dead Time C Discharge Current T REFERENCE Output Voltage Line Regulation ...

Page 5

... I = –10mA OUT 20mA OUT I = 100mA OUT C = 1000pF L I =25mA CC 25mA < I < 55mA CC Load and temperature V < 12. – 0.5V CC CCZ ) – 1.5) – EAO ML4822 MIN TYP MAX UNITS 0.3 0.8 0.6 3.0 0.8 1.5 9.5 10 – 0.9 V – 0.6 V – 0.2 CCZ CCZ CCZ 2.5 2.8 3.2 12.8 13.5 14.2 150 300 12.4 14.6 0.7 1 ...

Page 6

... MOSFET, together with a storage element (inductor) to convert the turn-on losses of the boost MOSFET into useful output power. The basic function of the ML4822 is to provide a power factor corrected, regulated DC bus voltage using continuous, average current-mode control. Like Micro Linear’s family of PFC/PWM controllers, the ML4822 ...

Page 7

... RES C ZVS BUS RMS MIN ( APPLICATION Figure 3 displays a typical application circuit for a 500W ZVS PFC supply. Full design details are covered in application note 33, ML4822 Power Factor Correction With Zero Voltage Resonant Switching. A. SYSTEM CLOCK (INTERNAL) ( (2) C ...

Page 8

... ML4822 8 Figure 3. ML4822 Scematic ...

Page 9

... PIN 0.070 MIN (1.77 MIN) (4 PLACES) 0.170 MAX (4.32 MAX) 0.125 MIN (3.18 MIN) inches (millimeters) Package: P14 14-Pin PDIP 0.740 - 0.760 (18.79 - 19.31) 0.240 - 0.260 (6.09 - 6.61) 0.050 - 0.065 0.100 BSC (1.27 - 1.65) (2.54 BSC) 0.015 MIN (0.38 MIN) SEATING PLANE 0.016 - 0.022 (0.40 - 0.56) ML4822 0.295 - 0.325 (7.49 - 8.25) 0.008 - 0.012 0º - 15º (0.20 - 0.31) 11 ...

Page 10

... ORDERING INFORMATION PART NUMBER ML4822CP ML4822CS ML4822IP ML4822IS © Micro Linear 1997 is a registered trademark of Micro Linear Corporation Micro Linear Products described in this document may be covered by one or more of the following patents, U.S.: 4,897,611; 4,964,026; 5,027,116; 5,281,862; 5,283,483; 5,418,502; 5,508,570; 5,510,727; 5,523,940; 5,546,017; 5,559,470; 5,565,761; 5,592,128; 5,594,376; Japan: 2598946; 2619299. Other patents are pending. ...

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