MCP1630RD-DDBK3 Microchip Technology, MCP1630RD-DDBK3 Datasheet

REF DESIGN MCP1630V BI-DIR 4CELL

MCP1630RD-DDBK3

Manufacturer Part Number
MCP1630RD-DDBK3
Description
REF DESIGN MCP1630V BI-DIR 4CELL
Manufacturer
Microchip Technology
Type
Battery Managementr
Datasheets

Specifications of MCP1630RD-DDBK3

Main Purpose
Power Management, Battery Charger
Embedded
Yes, MCU, 8-Bit
Utilized Ic / Part
MCP1630
Primary Attributes
4 Cells- Li-Ion, 6.5 ~ 7 V Input
Secondary Attributes
MCU Generates Frequency, 94% Efficiency, 2 Status LEDs
Input Voltage
6.5 V to 7 V
Product
Power Management Modules
For Use With/related Products
MCP1630V, PIC16F88, MCP6022
Lead Free Status / RoHS Status
Not applicable / Not applicable
Lead Free Status / RoHS Status
Lead free / RoHS Compliant, Not applicable / Not applicable
MCP1630V
Bidirectional 4 Cell
Li-Ion Charger Reference Design
User’s Guide
© 2006 Microchip Technology Inc.
DS51641A

Related parts for MCP1630RD-DDBK3

MCP1630RD-DDBK3 Summary of contents

Page 1

... Li-Ion Charger Reference Design © 2006 Microchip Technology Inc. MCP1630V Bidirectional 4 Cell User’s Guide DS51641A ...

Page 2

... Select Mode, Smart Serial, SmartTel, Total Endurance, UNI/O, WiperLock and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. SQTP is a service mark of Microchip Technology Incorporated in the U.S.A. All other trademarks mentioned herein are property of their respective companies. ...

Page 3

... A.9 Board – Bottom Silk Layer ......................................................................... 19 Appendix B. Bill Of Materials (BOM) .......................................................................... 21 Appendix C. Firmware ................................................................................................. 23 C.1 Device Firmware - Flowchart ....................................................................... 23 C.2 Device Firmware - Flowchart (Continued) ................................................... 24 Worldwide Sales and Service .................................................................................... 26 © 2006 Microchip Technology Inc. MCP1630V BIDIRECTIONAL 4 CELL LI-ION CHARGER REFERENCE DESIGN USER’S GUIDE Table of Contents DS51641A-page iii ...

Page 4

... MCP1630V Bidirectional 4 Cell Li-Ion Charger Reference Design User’s Guide NOTES: DS51641A-page iv © 2006 Microchip Technology Inc. ...

Page 5

... Appendix B. “Bill Of Materials (BOM)” – Lists the parts used to build the MCP1630V Bidirectional 4 Cell Li-Ion Charger Reference Design. • Appendix C. “Firmware” – Provides information about the application firmware and where the source code can be found. © 2006 Microchip Technology Inc. MCP1630V BIDIRECTIONAL 4 CELL LI-ION CHARGER REFERENCE DESIGN USER’S GUIDE ...

Page 6

... Keywords _asm, _endasm, static Command-line options -Opa+, -Opa- Bit values 0, 1 Constants 0xFF, ‘A’ A variable argument file.o, where file can be any valid filename Optional arguments mcc18 [options] file [options] © 2006 Microchip Technology Inc. Examples ® IDE User’s Guide ...

Page 7

... Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document. Technical support is available through the web site at: http://support.microchip.com DOCUMENT REVISION HISTORY Revision A (November 2006) • Initial Release of this Document. © 2006 Microchip Technology Inc. DS51641A-page 3 ...

Page 8

... MCP1630V Bidirectional 4 Cell Li-Ion Charger Reference Design User’s Guide NOTES: DS51641A-page 4 © 2006 Microchip Technology Inc. ...

Page 9

... What the MCP1630V Bidirectional 4 Cell Li-Ion Charger Reference Design Kit includes. Wide Range ac Input (85 Vrms to 240 Vrms) Converter FIGURE 1-1: shown in Laptop Computer system level block diagram. © 2006 Microchip Technology Inc. MCP1630V BIDIRECTIONAL 4 CELL LI-ION CHARGER REFERENCE DESIGN USER’S GUIDE Low Voltage dc Output (+7.0V) + AC/ ...

Page 10

... MCP1630V Bidirectional 4 Cell Li-Ion Charger Reference Design • Analog and Interface Products Demonstration Boards CD-ROM (DS21912) - MCP1630V Bidirectional 4 Cell Li-Ion Charger Reference Design User’s Guide (DS51641) DS51641A-page 6 ® Microcontroller. The MCU supplies ) to the MCP1630V creating a REF © 2006 Microchip Technology Inc. ...

Page 11

... PIC16F88 is used to generate ref Voltage and Oscillator signal at 500 kHz frequency at maximum duty cycle • Proprietary features can be added by modifying the firmware contained in the PIC16F88 • Factory programmed source code is available © 2006 Microchip Technology Inc. MCP1630V BIDIRECTIONAL 4 CELL LI-ION CHARGER REFERENCE DESIGN USER’S GUIDE drain on the battery ...

Page 12

... Again, a subsequent pressing of the SW1 push button during normal operation of the MCP1630V Bidirectional 4 Cell Li-Ion Charger Reference Design will power-off the converter. +14 V BAT I +7V FIGURE 2-2: DS51641A-page 8 BULK LOCATIONS FOR D3 D5 Board Top Assembly and Connections ) and +14V(V ) supply BATT CONN ICD 2 SW1 SWITCH © 2006 Microchip Technology Inc. ...

Page 13

... Li-ion battery pack. If using an actual Li-ion battery pack, it must have the proper protection features including, (overvoltage, overcurrent, overtemperature, etc.). © 2006 Microchip Technology Inc. 2-3). This simulation circuit consists of an adjustable metal wound Ω ...

Page 14

... Header J4 is provided for In-Circuit Serial Programming™ (ICSP™). This is an optional feature since the demo board comes preprogrammed with firmware to operate the system. The PIC16F88 can be reprogrammed with the Baseline Flash Microcontroller Programmer (BFMP). DS51641A-page 10 3,300 µF 10Ω Battery Simulator Circuit. + SIM V +12V to +17.5V - © 2006 Microchip Technology Inc. ...

Page 15

... Board – Top Metal Layer • Board – Internal MidLayer 1 • Board – Internal MidLayer 2 • Board – Metal Layer • Board – Bottom Silk Layer © 2006 Microchip Technology Inc. MCP1630V BIDIRECTIONAL 4 CELL LI-ION CHARGER REFERENCE DESIGN USER’S GUIDE DS51641A-page 11 ...

Page 16

... MCP1630V Bidirectional 4 Cell Li-Ion Charger Reference Design User’s Guide A.2 SCHEMATIC - SHEET 1 DS51641A-page 12 © 2006 Microchip Technology Inc. ...

Page 17

... A.3 SCHEMATIC - SHEET 2 © 2006 Microchip Technology Inc. DS51641A-page 13 ...

Page 18

... MCP1630V Bidirectional 4 Cell Li-Ion Charger Reference Design User’s Guide A.4 BOARD – TOP SILK LAYER DS51641A-page 14 © 2006 Microchip Technology Inc. ...

Page 19

... A.5 BOARD – TOP METAL LAYER © 2006 Microchip Technology Inc. DS51641A-page 15 ...

Page 20

... MCP1630V Bidirectional 4 Cell Li-Ion Charger Reference Design User’s Guide A.6 BOARD – MID LAYER1 DS51641A-page 16 © 2006 Microchip Technology Inc. ...

Page 21

... A.7 BOARD – MID LAYER2 MIDLAYER2 © 2006 Microchip Technology Inc. DS51641A-page 17 ...

Page 22

... MCP1630V Bidirectional 4 Cell Li-Ion Charger Reference Design User’s Guide A.8 BOARD – METAL LAYER DS51641A-page 18 © 2006 Microchip Technology Inc. ...

Page 23

... A.9 BOARD – BOTTOM SILK LAYER © 2006 Microchip Technology Inc. DS51641A-page 19 ...

Page 24

... MCP1630V Bidirectional 4 Cell Li-Ion Charger Reference Design User’s Guide NOTES: DS51641A-page 20 © 2006 Microchip Technology Inc. ...

Page 25

... MOSFET N-CH 30V 1.2A SSOT3 Q8 Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. © 2006 Microchip Technology Inc. MCP1630V BIDIRECTIONAL 4 CELL LI-ION CHARGER REFERENCE DESIGN USER’S GUIDE Description ...

Page 26

... ERJ-3EKF3012V ERJ-3EKF4991V ERJ-3EKF4322V ERJ-3EKF1472V ERJ-3EKF2492V ERJ-3EKF1621V Panasonic - ECG ERJ-3EKF2213V Panasonic - ECG ERJ-1TRQF3R3U E-Switch TL3301NF260QG ® Keystone Electronics 5016 Intersil ISL6207CBZ Microchip Technology Inc. MCP1630V-E/MS Microchip Technology Inc. MCP6022-I/ST Microchip Technology Inc. PIC16F88T-I/SS Microchip Technology Inc. TC74A5-5.0VCTTR © 2006 Microchip Technology Inc. ...

Page 27

... P.C. = Pre-Charge C.C. = Constant Current C.V. = Constant Voltage Set State to P.C. B Set State to C.V. B FIGURE C-1: © 2006 Microchip Technology Inc. MCP1630V BIDIRECTIONAL 4 CELL LI-ION CHARGER REFERENCE DESIGN USER’S GUIDE START Initialize Ports, ADC, PWM, etc. Read ADC Inputs V and V BATT ...

Page 28

... For the latest copy of the MCP1630V Bidirectional 4 Cell Li-Ion Charger Reference Design User’s Guide firmware, visit our web site atwww.microchip.com FIGURE C-2: DS51641A-page 24 Yes I BATT Set Charge to Idle B Is SW1 Yes Pressed Yes V <12.8V BATT V <6.5V BULK No Shutdown A End Firmware Flowchart, page 2. C < 100 mA No © 2006 Microchip Technology Inc. ...

Page 29

... NOTES: © 2006 Microchip Technology Inc. DS51641A-page 25 ...

Page 30

... Fax: 886-3-572-6459 Taiwan - Kaohsiung Tel: 886-7-536-4818 Fax: 886-7-536-4803 Taiwan - Taipei Tel: 886-2-2500-6610 Fax: 886-2-2508-0102 Thailand - Bangkok Tel: 66-2-694-1351 Fax: 66-2-694-1350 © 2006 Microchip Technology Inc. EUROPE Austria - Wels Tel: 43-7242-2244-39 Fax: 43-7242-2244-393 Denmark - Copenhagen Tel: 45-4450-2828 Fax: 45-4485-2829 France - Paris Tel: 33-1-69-53-63-20 ...

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