RDK-249 Power Integrations, RDK-249 Datasheet

KIT REF DESIGN PFS762HG

RDK-249

Manufacturer Part Number
RDK-249
Description
KIT REF DESIGN PFS762HG
Manufacturer
Power Integrations
Series
HiperTFS®r
Datasheets

Specifications of RDK-249

Main Purpose
Reference Design, PC Power Supply
Embedded
No
Utilized Ic / Part
TFS762HG
Primary Attributes
12V 25A, 5V 2.9A Outputs, 300 ~ 385 VDC Input
Output Voltage
5 V
Input / Supply Voltage (max)
385 VDC
Input / Supply Voltage (min)
300 VDC
Duty Cycle (max)
50 %
Mounting Style
Through Hole
Output Current
2.9 A
Output Power
14.5 W
Lead Free Status / RoHS Status
Lead free / RoHS Compliant
Secondary Attributes
-
Other names
596-1398
TFS757-764HG
HiperTFS Family
Combined Two-Switch Forward and Flyback Power Supply Controllers
with Integrated High Voltage MOSFETs
Key Benefits
Figure 1.
www.powerint.com
Input
Single chip solution for two-switch forward main and flyback
standby
High integration allows smaller form factor and higher power
density designs
Transformer reset control
Allows >50% duty cycle operation
Standby supply provides built-in overload power compensation
Up to 434 W total output power in a highly compact package
Simple clip mounting to heat sink without need for insulation pad
Halogen free and RoHS compliant
DC
Reduces primary side RMS currents and conduction losses
Prevents transformer saturation under all conditions
Incorporates control, gate drivers, and three power
MOSFETS
Level shift technology eliminates need for pulse transformer
Protection features include: UV, OV, OTP, OCP, and SCP
Up to 550 W peak
High efficiency solution easily enables design to meet
stringent efficiency specifications
>90% efficiency at full load
No-load regulation and low losses at light-load
FB
Simplified Schematic of Two-Switch Forward and Flyback Converter.
EN
EN
FB
L
HiperTFS
Gate Drivers,
Level Shift
Control,
VDDH
G
S
HD
HS
D
R
DSB
BP
Applications
Output Power Table
Table 1.
TFS757HG
TFS758HG
TFS759HG
TFS760HG
TFS761HG
TFS762HG
TFS763HG
TFS764HG
PC
Printer
LCD TV
Video game consoles
High-power adapters
Industrial and appliance high-power adapters
Product
Output Power Table (See Notes on page 13).
Two-Switch Forward
Transformer
Transformer
Flyback
Continuous
193 W
236 W
280 W
305 W
326 W
360 W
388 W
414 W
(25 °C)
Two-Switched Forward
Continuous
163 W
200 W
235 W
258 W
276 W
304 W
327 W
344 W
(50 °C)
380 V
EN
228 W
278 W
309 W
358 W
383 W
407 W
455 W
530 W
(50 °C)
Peak
PI-6200-102910
FB
Auxiliary/Standby
February 2011
100 V - 400 V
Main Output
Output
Flyback
RTN
50 °C
20 W
20 W
20 W
20 W
20 W
20 W
20 W
20 W

Related parts for RDK-249

RDK-249 Summary of contents

Page 1

TFS757-764HG HiperTFS Family ™ Combined Two-Switch Forward and Flyback Power Supply Controllers with Integrated High Voltage MOSFETs Key Benefits Single chip solution for two-switch forward main and flyback • standby High integration allows smaller form factor and higher power • ...

Page 2

TFS757-764HG Description .................................................................................................................................................................. 3 Product Highlights ...................................................................................................................................................... 3 Pin Functional Description ......................................................................................................................................... 5 Pin Configuration ...................................................................................................................................................... 5 Functional Block Diagram .....................................................................................................................................6-7 Functional Description ............................................................................................................................................... 8 Output Power Table ............................................................................................................................................... 13 Design, Assembly, and Layout Considerations .................................................................................................... 14 Application Example ................................................................................................................................................. ...

Page 3

... The device is ideal for high power applications that require both a main power converter (two-switch forward 414 W, and standby converter (flyback HiperTFS includes Power Integrations’ standard set of comprehen- sive protection features, such as integrated soft-start, fault and over-load protection, and hysteretic thermal shutdown. ...

Page 4

TFS757-764HG Typical Two-Switch Function Nominal Duty Cycle Maximum Duty Cycle Switch Current (RMS) Output Catch Diode Clamp Voltage Reset diodes from zero Thermal Shutdown Current Sense Resistor 0.5 V drop (0. High-Side Drive Requires gate-drive transformer (high cost) ...

Page 5

Pin Functional Description MAIN DRAIN (D) Pin Drain of the low-side MOSFET transistor forward converter. STANDBY DRAIN (DSB) Pin Drain of the MOSFET of standby power supply. GROUND (G) Pin This pin gives a signal current path to the substrate ...

Page 6

TFS757-764HG HIGH-SIDE OPERATING VOLTAGE (VDDH) HSD1 HSD2 BYPASS (BP) MAIN REMOTE-ON PWM INPUT FEEDBACK (FB) 3 V+VT and MAIN CURRENT LIMIT SELECT RESET (R) LINE-SENSE ( Figure 3. Functional Block Diagram for Two-Switch Forward Converter. 6 Rev. C ...

Page 7

BYPASS (BP) 115 µA ENABLE 1 ENABLE (EN) T and STANDBY CURREN LIMIT SELECT 1.0 V Figure 4. Functional Block Diagram for Flyback/Standby Converter. www.powerint.com LV (LINE VOLTAGE) FAULT 6.0 V PRESENT AUTO- ENABLE PULL RESTART UP ...

Page 8

TFS757-764HG Functional Description The HiperTFS contains two switch-mode power supply controllers and associated low-side MOSFET’s along with high-side driver and high-side MOSFET. The HiperTFS two-switch forward includes a controller along • with low-side power MOSFET, high-side power MOSFET and high-side ...

Page 9

MOSFET is held off. By the end of the pre-charge period, the PFC-boost voltage should above the nominal boost voltage. The HiperTFS begins switching, going through the soft-start period (t soft-start period ...

Page 10

TFS757-764HG 0.7 0.6 0.5 0.4 0.5 Figure 8. Duty Cycle Limit vs. Ratio of R Pin Current Over L Pin Current. A resistor R is connected from the BYPASS pin to the FB FEEDBACK pin. This resistor feeds current into ...

Page 11

Supply Start-Up Sequence V IN 385 V 315 V 100 Standby Output 12 ms Main Output V BP 5.7 V 4.7 V Figure 10. Main and Standby Start-Up. Main Reset Overvoltage Detection There is also an overvoltage ...

Page 12

TFS757-764HG are slightly different for the ENABLE pin versus the FEEDBACK pin. The ENABLE pin internal current selection is chosen according to the above table. The current limit selection for both FEEDBACK pin and ENABLE pin takes place when the ...

Page 13

Second threshold (I )for standby secondary OVP BP(SD) latch-off. When the BYPASS pin current exceeds this threshold, the standby and main converters are latched-off. This latch can be reset by pulling the LINE-SENSE pin below the ...

Page 14

TFS757-764HG Design, Assemble and Layout Considerations Power Table The data sheet power table (Table 1, page 1) represents the maximum advised continuous power based on the following conditions; 1. Typical multi-output PC main with the following outputs + ...

Page 15

HiperTFS VDDH CONTROL Bulk Capacitor Figure 16. HiperTFS Layout Considerations. EMI The frequency jitter feature modulates the switching frequency over a narrow band as a means to reduce conducted EMI average and quasi-peaks ...

Page 16

TFS757-764HG Minimum Supply Current to VDDH = 1 mA HiperTFS Figure 18. High-Side Bias (15 mA × R OUT(OV) 1 Figure 19. Latching Output OVP. 16 Rev. C 02/ ...

Page 17

OUT(OV OUT V 1 Figure 20. Non-Latching Output OVP. Standby Out REMOTE_MIN REM kΩ Remote Figure 21. Remote ON and Standby Bias. ...

Page 18

TFS757-764HG V BIAS 10 kΩ Q1 300 kΩ MΩ IN(OV L(OV VR1 - 1 L(OV) Figure 22. Input OVP (Latching). ...

Page 19

L 6.8 MΩ AC Input N 6.8 MΩ 0.1 µF Figure 24. Fast AC Reset of BP Latch MΩ Figure 25. L and R Pin Reset and Duty Limit Circuit. www.powerint.com ...

Page 20

... RMS switch currents and allows using lower voltage more efficient Schottky diodes on the output. The flyback section uses Power Integrations TinySwitch technology which is often used in designs that demand high-efficiency and low no-load input power consumption. ...

Page 21

Main converter. The Main converter will first turn on the bottom switch to allow the high-side drive to receive the boot- strap bias. After 14 ms the Main converter will start switching both switches at 66 kHz and the ...

Page 22

TFS757-764HG – C13 + C1 VR3 R6 TP1 Figure 28. Layout of High-Efficiency + Main Output and +5 V, 2.5 A Standby Power Supply. 22 Rev. C 02/11 Y Capacitor C21 C3 C6 ...

Page 23

Absolute Maximum Ratings (1,5) DRAIN Voltage High-Side MOSFET .......................-0 530 V DRAIN Peak Current High-Side: TFS757 ................... 3.1 (5.9) TFS758 ...................4.5 (8.4) TFS759 ...................5.0 (9.3) TFS760 ................. 5.7 (10.7) TFS761 ..................6.1 (11.4) TFS762 ..................6.4 (12.1) TFS763 ................. 7.2 ...

Page 24

TFS757-764HG Parameter Symbol FEEDBACK Pin PWM Gain DC REG(MA) PWM Gain TC Temperature Drift DCREG FEEDBACK Pin Feed- I back Onset current FB(ON) FEEDBACK Pin Current I at Zero Duty Cycle FB(OFF) FEEDBACK Pin P Internal Filter Pole FB FEEDBACK ...

Page 25

Parameter Symbol Maximum Current Limit I LIM(1)(MA) I LIM(2)(MA) I LIM(3)(MA) I LIM(1)(MA) I LIM(2)(MA) I LIM(3)(MA) I LIM(1)(MA) I LIM(2)(MA) I LIM(3)(MA) I LIM(1)(MA) I LIM(2)(MA) I LIM(3)(MA) Current Limit I LIM(1)(MA) I LIM(2)(MA) I LIM(3)(MA) I LIM(1)(MA) I ...

Page 26

TFS757-764HG Parameter Symbol Low-Side Main MOSFET (cont.) OFF-State Drain I Leakage Current DSS(D) Breakdown BV Voltage DSS(D) Rise Time t R(D) Fall Time t F(D) High-Side Main MOSFET ON-State Resistance R DS(ON)(HD) Effective Output C Capacitance OSS(EFF)(HD) Breakdown Voltage BV ...

Page 27

Parameter Symbol High-Side Main MOSFET (cont.) High-Side Bias V Shunt Voltage DDH(SHUNT) High-Side Undervoltage V ON-Threshold DDH(UVON) High-Side Undervoltage V OFF-Threshold DDH(UVOFF) High-Side Shunt V Hysteresis Voltage DDH(HYST) Standby MOSFET ON-State R Resistance DS(ON)(DS) I DSS1(DS) OFF-State Drain Leakage Current ...

Page 28

TFS757-764HG Parameter Symbol Standby Circuit Protection (cont.) ENABLE Pin Current I Limit Selection Range #2 LIM(2)(DSB) ENABLE Pin Current I Limit Selection Range #3 LIM(3)(DSB) ENABLE Pin Current I Limit Selection Range #4 LIM(4)(DSB) I LIM(1)(DSB) I LIM(2)(DSB) I Standby ...

Page 29

Typical Performance Characteristics 1.1 1.0 0.9 -50 - 100 125 150 Junction Temperature (°C) Figure 29. Main Supply. Breakdown Voltage vs. Temperature. 1.2 1.0 0.8 0.6 0.4 0.2 0 -50 - 100 ...

Page 30

TFS757-764HG Typical Performance Characteristics (cont.) 1.2 1.0 0.8 0.6 0.4 0.2 0 -50 - Junction Temperature (°C) Figure 35. Standby Supply. Undervoltage Threshold vs. Junction Temperature 100 150 R ...

Page 31

Typical Performance Characteristics (cont VDDH Votage (V) Figure 41. VDDH Current vs. VDDH Voltage. 100 -50 - Temperature (°C) Figure 43. Duty Cycle vs. Temperature (I ...

Page 32

TFS757-764HG Typical Performance Characteristics (cont.) 10000 1000 100 10 0 100 200 300 DRAIN Pin Voltage (V) Figure 47. Main Supply. Drain Capacitance vs. Drain Voltage. 500 Scaling Factors: TFS757 0.4 400 TFS758 0.6 TFS759 0.8 TFS760 1.0 TFS761 1.2 ...

Page 33

Typical Performance Characteristics (cont.) www.powerint.com 2 Scaling Factors: TFS757 0.17 TFS758 0.25 1.5 TFS759/760 0.33 TFS761 0.42 TFS762 0.50 TFS763/764 0. kHz 0 100 200 300 DRAIN Voltage (VD) Figure 53. High-Side MOSFET Power vs. Drain ...

Page 34

TFS757-764HG 34 Rev. C 02/11 www.powerint.com ...

Page 35

Part Ordering Information Part Number PFS757HG PFS758HG PFS759HG PFS760HG PFS761HG PFS762HG PFS763HG PFS764HG Part Marking Information TFS 757 H G www.powerint.com Option Tube Tube Tube Tube Tube Tube Tube Tube • HiperTFS Product Family • TFS Series Number • Package ...

Page 36

... The products and applications illustrated herein (including transformer construction and circuits external to the products) may be covered by one or more U.S. and foreign patents, or Power Integrationslly by pending U.S. and foreign patent applications assigned to Power Integrations. A complete list of Power Integrations patents may be found at www.powerint.com. Power Integrations grants its customers a license under certain patent rights as set forth at http://www ...

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