166981-005 FCI, 166981-005 Datasheet - Page 23

• Manufacturer Part Number: 166981-005
• Manufacturer: FCI

Specifications of 166981-005

• Lead Free Status / Rohs Status: Not Compliant

TITLE
Specification of Requirements for Cable Preparation, Wire Termination and
Copyright FCI
Form E-3334
Rev E
Assembly of Connectors Using 72392-type Contacts
12.6.2 Alternate Methods of Repair
12.6.2.1
12.6.2.2
Remove the inserted contact using contact removal kit HT-0522 being careful not to
damage the contact or disturb the wire at the IDC’s. In some cases the amount of free
wire between the connector sub-assembly and the cable jacket is too short to back the
contact out of the insulator. In this case the cable jacket will have to be slit higher to free
more wire length to accomplish the task. After removal carefully reinsert the contacts in
the correct positions. Another method would be to remove all contacts in the insulator at
the same time which does not require slitting the cable jacket and reinserting all the
contacts also at the same time. This latter method is not recommended since it is very
hard to properly reinsert all the contacts at the same time.
12.6.2.2.1 Reinsertion of Wire in IDC of Contact
TYPE
APPLICATION SPECIFICATION
Figure 22 Preparing Wire for Reinsertion
Wires Inserted in Wrong Position
Defective Insertions
Remove the inserted contact with contact removal kit HT-0522. Replace the
contact with a new contact. The preferred method is to cut the wire outside the
contact but if this does not leave a long enough wire for reinsertion then the
strain relief of the contact can be opened and the wire removed. After removal of
the wire cut off the end of the wire just before were the first IDC dimple had
contacted the wire as shown in the following figure. Reinsert the end of the wire
using wire insertion repair tool HT-05254 The reinserted wire must meet all the
requirements listed for normal wire insertion.
PDM: Rev:J
NUMBER
PAGE
AUTHORIZED BY
STATUS
STATUS:
J.R. Volstorf
23 of 29
UNRESTRICTED
Released
GS-20-002
REVISION
DATE
25-Apr-06
Printed: Nov 27, 2010
J
GS-01-001
.