NCP1011 ONSEMI [ON Semiconductor], NCP1011 Datasheet

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NCP1011

Manufacturer Part Number
NCP1011
Description
Self-Supplied Monolithic Switcher for Low Standby- Power Offline SMPS
Manufacturer
ONSEMI [ON Semiconductor]
Datasheet

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NCP1010, NCP1011,
NCP1012, NCP1013,
NCP1014
Self−Supplied Monolithic
Switcher for Low Standby−
Power Offline SMPS
controller and a 700 V MOSFET. Housed in a PDIP−7,
PDIP−7 Gull Wing, or SOT−223 package, the NCP101X offers
everything needed to build a rugged and low−cost power supply,
including soft−start, frequency jittering, short−circuit protection,
skip−cycle, a maximum peak current setpoint and a Dynamic
Self−Supply (no need for an auxiliary winding).
during nominal load operation, the part switches at one of the available
frequencies (65 − 100 − 130 kHz). When the current setpoint falls
below a given value, e.g. the output power demand diminishes, the IC
automatically enters the so−called skip−cycle mode and provides
excellent efficiency at light loads. Because this occurs at typically 1/4
of the maximum peak value, no acoustic noise takes place. As a result,
standby power is reduced to the minimum without acoustic noise
generation.
away, e.g. in true short−circuit conditions or in broken Optocoupler
cases. External disabling is easily done either simply by pulling the
feedback pin down or latching it to ground through an inexpensive
SCR for complete latched−off. Finally soft−start and frequency
jittering further ease the designer task to quickly develop low−cost and
robust offline power supplies.
winding stops the DSS operation and helps to consume less than
100 mW at high line. In this mode, a built−in latched overvoltage
protection prevents from lethal voltage runaways in case the
Optocoupler would brake. These devices are available in economical
8−pin dual−in−line and 4−pin SOT−223 packages.
Features
*For additional information on our Pb−Free strategy and soldering details, please download the ON Semiconductor Soldering and Mounting
September, 2004 − Rev. 10
Techniques Reference Manual, SOLDERRM/D.
The NCP101X series integrates a fixed−frequency current−mode
Unlike other monolithic solutions, the NCP101X is quiet by nature:
Short−circuit detection takes place when the feedback signal fades
For improved standby performance, the connection of an auxiliary
Built−in 700 V MOSFET with Typical R
and 22 W
Large Creepage Distance Between High−Voltage Pins
Current−Mode Fixed Frequency Operation:
65 kHz – 100 kHz − 130 kHz
Skip−Cycle Operation at Low Peak Currents Only:
No Acoustic Noise!
Dynamic Self−Supply, No Need for an Auxiliary
Winding
Internal 1.0 ms Soft−Start
Latched Overvoltage Protection with Auxiliary
Winding Operation
Frequency Jittering for Better EMI Signature
Semiconductor Components Industries, LLC, 2004
DSon
of 11 W
1
Typical Applications
Auto−Recovery Internal Output Short−Circuit
Protection
Below 100 mW Standby Power if Auxiliary Winding
is Used
Internal Temperature Shutdown
Direct Optocoupler Connection
SPICE Models Available for TRANsient Analysis
Pb−Free Packages are Available*
Low Power AC/DC Adapters for Chargers
Auxiliary Power Supplies (USB, Appliances,
TVs, etc.)
8
See detailed ordering and shipping information in the package
dimensions section on page 22 of this data sheet.
x
yy
y
A
WL, L
YY, Y
WW, W = Work Week
1
1
1
= Current Limit (0, 1, 2, 3, 4)
= 06 (65 kHz), 10 (100 kHz), 13 (130 kHz)
= Oscillator Frequency
= Assembly Location
= Wafer Lot
= Year
ORDERING INFORMATION
4
A (65 kHz), B (100 kHz), C (130 kHz)
http://onsemi.com
CASE 626AA
APL SUFFIX
CASE 626A
(Gull Wing)
CASE 318E
AP SUFFIX
ST SUFFIX
SOT−223
PDIP−7
PDIP−7
MARKING DIAGRAMS
Publication Order Number:
1
1
1
101xAPLyy
P101xAPyy
YYWW
YYWW
AWL
AWL
ALYW
101xy
NCP1010/D
4

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NCP1011 Summary of contents

Page 1

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 Self−Supplied Monolithic Switcher for Low Standby− Power Offline SMPS The NCP101X series integrates a fixed−frequency current−mode controller and a 700 V MOSFET. Housed in a PDIP−7, PDIP−7 Gull Wing, or SOT−223 package, the NCP101X offers everything needed to build a rugged and low− ...

Page 2

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 PDIP− GND DRAIN (Top View) Indicative Maximum Output Power from NCP1014 R − Ip DSon 11 W − 450 mA DSS 11 W − 450 mA Auxiliary Winding 1. Informative values only, with: Tamb = 50 C, Fswitching = 65 kHz, circuit mounted on minimum copper area as recommended. ...

Page 3

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 PIN FUNCTION DESCRIPTION Pin No. Pin No. (PDIP−7, (SOT−223) PDIP−7/Gull Wing) Pin Name − − Drain − − − GND Startup Source Vclamp* UVLO I? IV ...

Page 4

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 MAXIMUM RATINGS Rating Power Supply Voltage on all pins, except Pin 5 (Drain) Drain Voltage Drain Current Peak during Transformer Saturation Maximum Current into Pin 1 when Activating the 8.7 V Active Clamp Thermal Characteristics P Suffix, Case 626A and PL Suffix (Gull Wing), Case 626AA Junction− ...

Page 5

... CURRENT COMPARATOR (Note 2) J Maximum Internal Current Setpoint, NCP1010 (Note 3) Maximum Internal Current Setpoint, NCP1011 (Note 3) Maximum Internal Current Setpoint, NCP1012 (Note 3) Maximum Internal Current Setpoint, NCP1013 (Note 3) Maximum Internal Current Setpoint, NCP1014 (Note 3) Default Internal Current Setpoint for Skip−Cycle Operation, ...

Page 6

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 ELECTRICAL CHARACTERISTICS (continued) Max T = 150 8.0 V unless otherwise noted Rating INTERNAL OSCILLATOR Oscillation Frequency, 65 kHz Version, T Oscillation Frequency, 100 kHz Version, T Oscillation Frequency, 130 kHz Version, T Frequency Dithering Compared to Switching Frequency (with active DSS) Maximum Duty−cycle FEEDBACK SECTION Internal Pull− ...

Page 7

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 −2.0 −3.0 −4.0 −5.0 −6.0 −7.0 −8.0 −9.0 −10.0 − TEMPERATURE ( C) Figure 3. IC1 @ vs. Temperature 0.40 0.38 0.36 0.34 0.32 0.30 0.28 0.26 0.24 0.22 0.20 − TEMPERATURE ( C) Figure 5. ICC2 @ Open CC vs. Temperature 8.00 7.90 7.80 7.70 7.60 7.50 7.40 7.30 7.20 7.10 7.00 − TEMPERATURE ( C) Figure 3.5 V vs. Temperature CC TYPICAL CHARACTERISTICS 1 ...

Page 8

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 9.00 8.80 8.60 8.40 8.20 8.00 7.80 7.60 7.40 7.20 7.00 − TEMPERATURE ( C) Figure 9. ILatch 1.5 V vs. Temperature 160 140 130 kHz 120 100 kHz 100 − TEMPERATURE ( C) Figure 11. Frequency vs. Temperature TYPICAL CHARACTERISTICS 500 480 460 440 420 400 380 360 340 320 300 75 100 125 − ...

Page 9

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 Introduction The NCP101X offers a complete current−mode control solution (actually an enhanced NCP1200 controller section) together with a high−voltage power MOSFET in a monolithic structure. The component integrates everything needed to build a rugged and low−cost Switch−Mode Power Supply (SMPS) featuring low standby power ...

Page 10

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 8.00 Vcc 6.00 4.00 2.00 0 Startup Period Figure 14. The Charge/Discharge Cycle Over The protection burst duty−cycle can easily be computed through the various timing events as portrayed by Figure 16. Being loaded by the circuit consumption, the voltage on the V capacitor goes down. When the DSS controller ...

Page 11

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 Tstart Figure 16. NCP101X Facing a Fault Condition (Vin = 150 Vdc) The rising slope from the latch−off level up to 8.5 V Tstart + DV1 · expressed by: . The time during which IC1 the IC actually pulses is given by Finally, the latch−off ...

Page 12

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 Plugging Equations 7 and 8 into Equation 6 leads to t Vds(t) u+ Vin P DSS + Vin and thus, The worse case occurs at high line, when Vin equals 370 Vdc. With ICC1 = 1.1 mA (65 kHz version), we can expect a DSS dissipation around 407 mW. If you select a higher switching frequency version, the ICC1 increases and it is likely that the DSS consumption exceeds that number ...

Page 13

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 VCC = 8 VCC OFF Vclamp = 8.7 V typ. Permanent Latch Figure 18. A more detailed view of the NCP101X offers better insight on how to Figure 19. The burst frequency becomes so low that it is difficult to keep Lowering the Standby Power with Skip−Cycle Skip− ...

Page 14

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 Figure 20. Low Peak Current Skip−Cycle Guarantees Noise−Free Operation Full power operation involves the nominal switching frequency and thus avoids any noise when running. Experiments carried on a 5.0 W universal mains board unveiled a standby power of 300 mW @ 230 Vac with the DSS activated and dropped to less than 100 mW when an auxiliary winding is connected ...

Page 15

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 Soft−Start The NCP101X features an internal 1.0 ms soft−start activated during the power on sequence (PON). As soon as V reaches VCC , the peak current is gradually CC OFF increased from nearly zero up to the maximum internal clamping level (e.g. 350 mA). This situation lasts 1.0 ms and further to that time period, the peak current limit is blocked to the maximum until the supply enters regulation ...

Page 16

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 Full Latching Shutdown Other applications require a full latching shutdown, e.g. when an abnormal situation is detected (overtemperature or overvoltage). This feature can easily be implemented through two external transistors wired as a discrete SCR. When the OVP level exceeds the Zener breakdown ...

Page 17

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 Design Procedure The design of an SMPS around a monolithic device does not differ from that of a standard circuit using a controller 350 250 150 50.0 − 50.0 1.004M Figure 26. The Drain−Source Wave Shall Always be Positive . . . 1. In any case, the lateral MOSFET body−diode shall ...

Page 18

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 The Flyback transfer formula dictates that: Pout · Lp · · Fsw (eq. 19) which, by extracting 2 Ip and plugging into Equation 19, leads to: 2 · Pout 1 Tsw + Lp ) · h · Fsw · · (Vout ) Vf) Vin Extracting Lp from Equation 20 gives: (Vin · ...

Page 19

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 MOSFET Protection As in any Flyback design important to limit the drain excursion to a safe value, e.g. below the MOSFET CVcc NCP101X A Figure 27. Different Options to Clamp the Leakage Spike Figure 27A: The simple capacitor limits the voltage according to Equation 15 ...

Page 20

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 Typical Application Examples A 6.5 W NCP1012−Based Flyback Converter Figure 28 shows a converter built with a NCP1012 delivering 6.5 W from a universal input. The board uses the Dynamic Self−Supply and a simplified Zener−type D1 D2 1N4007 1N4007 CEE7 ...

Page 21

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 A 7.0 W NCP1013−based Flyback Converter Featuring Low Standby Power Figure 30 depicts another typical application showing a NCP1013−65 kHz operating in a 7.0 W converter ambient temperature. We can increase the output Vbulk 1N4148 D4 + C10 33 mF/ 3 mF/ ...

Page 22

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 ORDERING INFORMATION Frequency (kHz) Device Order Number NCP1010AP065 65 NCP1010AP100 100 NCP1010AP130 130 NCP1011APL065R2 65 NCP1010ST65T3 65 NCP1010ST100T3 100 NCP1010ST130T3 130 NCP1011AP065 65 NCP1011AP100 100 NCP1011AP130 130 NCP1011AP130G 130 NCP1011APL130R2 130 NCP1011ST65T3 65 NCP1011ST100T3 100 NCP1011ST130T3 130 NCP1012AP065 65 NCP1012AP100 100 NCP1012AP133 ...

Page 23

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 NOTE 3 −T− N SEATING PLANE 0.13 (0.005 0.030 BOTTOM VIEW D TOP VIEW 0.016 TYP FRONT VIEW SIDE VIEW PACKAGE DIMENSIONS PDIP−7 AP SUFFIX CASE 626A−01 ...

Page 24

... NCP1010, NCP1011, NCP1012, NCP1013, NCP1014 0.08 (0003) H The products described herein (NCP1010, 1011, 1012, 1013, 1014), may be covered by one or more of the following U.S. patents: 6,271,735, 6,362,067, 6,385,060, 6,429,709, 6,587,357, 6,633,193. There may be other patents pending. ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice to any products herein ...

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