ISL6740 INTERSIL [Intersil Corporation], ISL6740 Datasheet

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ISL6740

Manufacturer Part Number
ISL6740
Description
Flexible Double Ended Voltage and Current Mode PWM Controllers
Manufacturer
INTERSIL [Intersil Corporation]
Datasheet

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Flexible Double Ended Voltage and
Current Mode PWM Controllers
The ISL6740, ISL6741 family of adjustable frequency, low
power, pulse width modulating (PWM) voltage mode
(ISL6740) and current mode (ISL6741) controllers is
designed for a wide range of power conversion applications
using half-bridge, full bridge, and push-pull configurations.
These controllers provide an extremely flexible oscillator that
allows precise control of frequency, duty cycle, and
deadtime.
This advanced BiCMOS design features low operating
current, adjustable switching frequency up to 1MHz,
adjustable soft-start, internal and external over-temperature
protection, fault annunciation, and a bidirectional SYNC
signal that allows the oscillator to be locked to paralleled
units or to an external clock for noise sensitive applications.
Ordering Information
ISL6740IB
ISL6740IBZ
(See Note)
ISL6740IV
ISL6740IVZ
(See Note)
ISL6741IB
ISL6741IBZ
(See Note)
ISL6741IV
ISL6741IVZ
(See Note)
Add -T suffix to part number for tape and reel packaging
NOTE: Intersil Pb-free plus anneal products employ special Pb-free
material sets; molding compounds/die attach materials and 100%
matte tin plate termination finish, which are RoHS compliant and
compatible with both SnPb and Pb-free soldering operations. Intersil
Pb-free products are MSL classified at Pb-free peak reflow
temperatures that meet or exceed the Pb-free requirements of
IPC/JEDEC J STD-020.
NUMBER
PART
ISL6740IB
6740IBZ
ISL67 40IV
ISL67 40IVZ
ISL6741IB
6741IBZ
ISL67 41IV
ISL67 41IVZ
MARKING
PART
x =
0
1
RANGE (°C)
CONTROL MODE
-40 to +105
-40 to +105
-40 to +105
-40 to +105
-40 to +105
-40 to +105
-40 to +105
-40 to +105
®
Voltage Mode
Current Mode
TEMP.
1
Data Sheet
16 Ld SOIC
16 Ld SOIC
(Pb-free)
16 Ld TSSOP M16.173
16 Ld TSSOP
(Pb-free)
16 Ld SOIC
16 Ld SOIC
(Pb-free)
16 Ld TSSOP M16.173
16 Ld TSSOP
(Pb-free)
PACKAGE
M16.15
M16.15
M16.173
M16.15
M16.15
M16.173
DWG. #
PKG.
1-888-INTERSIL or 1-888-468-3774
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
Features
• Precision Duty Cycle and Deadtime Control
• 95μA Startup Current
• Adjustable Delayed Overcurrent Shutdown and Re-start
• Adjustable Short Circuit Shutdown and Re-start
• Adjustable Oscillator Frequency Up to 2MHz
• Bidirectional Synchronization
• Inhibit Signal
• Internal Over-Temperature Protection
• System Over-Temperature Protection Using a Thermistor
• Adjustable Soft-start
• Adjustable Input Undervoltage Lockout
• Fault Signal
• Tight Tolerance Voltage Reference Over Line, Load, and
• Pb-Free Plus Anneal Available (RoHS Compliant)
Applications
• Telecom and Datacom Power
• Wireless Base Station Power
• File Server Power
• Industrial Power Systems
• DC Transformers and Buss Regulators
Pinout
(ISL6740)
or Sensor
Temperature
All other trademarks mentioned are the property of their respective owners.
July 13, 2007
|
Copyright Intersil Americas Inc. 2003, 2004, 2007. All Rights Reserved
Intersil (and design) is a registered trademark of Intersil Americas Inc.
V
SCSET
ERROR
SYNC
OUTA
GND
(16 LD SOIC, 16 LD TSSOP)
CS
UV
C
T
ISL6740, ISL6741
1
2
3
4
5
6
7
8
TOP VIEW
ISL6740, ISL6741
16
15
14
12
13
11
10
9
OUTB
V
V
R
R
OTS
FAULT
SS
REF
DD
TD
TC
FN9111.4

Related parts for ISL6740

ISL6740 Summary of contents

Page 1

... Data Sheet Flexible Double Ended Voltage and Current Mode PWM Controllers The ISL6740, ISL6741 family of adjustable frequency, low power, pulse width modulating (PWM) voltage mode (ISL6740) and current mode (ISL6741) controllers is designed for a wide range of power conversion applications using half-bridge, full bridge, and push-pull configurations. ...

Page 2

... OT SHUTDOWN BI-DIRECTIONAL +130°C TO +150°C SYNCHRONIZATION SYNC IN INHIBIT/VIN UV 1.00V + EXT. SYNC INHIBIT UV - IRTC OSCILLATOR RTC IRTD RTD CLK SCSET SHORT CIRCUIT DETECTION CT CS 0.6V 0.4 VERROR 0.4 OTS ISL6740 SYNC 100 4.5k SS LOW - + 4.5V SS CLAMP SS DONE OC DETECT + - S R PWM COMPARATOR PWM LATCH + RESET - - DOMINANT SS 0.5 VREF ...

Page 3

Functional Block Diagram (Continued) VREF VDD VREF 5. ENABLE + - + - BG GND N_SYNC OUT INTERNAL OT SHUTDOWN BI-DIRECTIONAL +130°C TO +150°C SYNCHRONIZATION INHIBIT/VIN UV 1. EXT. SYNC INHIBIT UV - IRTC OSCILLATOR RTC ...

Page 4

... Typical Application (ISL6740) - 48V Input DC Transformer, 12V @ 8A Output (ISL6740EVAL1) VIN CR3 VIN- R7 TP6 C13 R10 TP1 T2 QL C14 R11 CR2 CR1 TP4 HIP2101 VDD LO HB VSS RT1 TP5 U3 GND OUTB OUTA R17 V DD ...

Page 5

... Typical Application (ISL6740) - 36V to 75V Input, Regulated 12V @ 8A Output (ISL6740EVAL2Z) VIN CR3 36V TO 75V VIN- R7 TP6 Q5 D1 R26 CR5 C13 R10 TP1 T2 CR6 R27 QL C14 R11 CR2 CR1 R14 R5 U1 TP4 HIP2101 VDD LO HB VSS RT1 ...

Page 6

Typical Application (ISL6741) - 48V to 5V Push-Pull DC/DC Converter +48V C1 Q1 SYNC R2 R1 VIN VR1 + 5V QR1 R18 T1 EL7242 QR2 U5 RT1 Q2 R12 R11 R3 GND VERROR OUTB CS ...

Page 7

... Charged Device Model (Per EOS/ESD DS5.3, 4/14/93 .1000V Operating Conditions Temperature Range ISL6740Ix . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-40°C to +105°C ISL6741Ix . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-40°C to +105°C Supply Voltage Range (Typical 9VDC - 16VDC CAUTION: Do not operate at or near the maximum ratings listed for extended periods of time. Exposure to such conditions may adversely impact product reliability and result in failures not covered by warranty. 1. θ ...

Page 8

... PWM Comparator Input Offset ERROR (ISL6741 PWM Comparator Input Gain (ISL6741) (Note 4) ERROR V to PWM Comparator Input Gain (ISL6740) (Note 4) ERROR C to PWM Comparator Input Gain (ISL6740 PWM Comparator Input Gain (ISL6740 PWM Comparator Input Gain (ISL6741) OSCILLATOR ...

Page 9

... This parameter, although guaranteed by characterization or correlation testing, is not 100% tested in production. 5. SYNC pulse width is the greater of this value or the C 6. This is the maximum duty cycle achievable using the specified values of R obtained using other values for these components. See Equations 2 through 4. 9 ISL6740, 1SL6741 < 51.1kΩ 10kΩ ...

Page 10

... Synchronization may be achieved by connecting the SYNC signal of each unit together or by using an external master clock signal. The oscillator timing capacitor, C required regardless of the synchronization method used. The paralleled unit with the highest oscillator frequency assumes control. 10 ISL6740, 1SL6741 110 FIGURE 2. OSCILLATOR C 70 ...

Page 11

... SCSET to GND disables short circuit shutdown and hiccup. Functional Description Features The ISL6740, ISL6741 PWMs are an excellent choice for low cost bridge and push-pull topologies for applications requiring accurate duty cycle and deadtime control. With its many protection and control features, a highly flexible design with minimal external components is possible ...

Page 12

... Fault during soft-start. Gate Drive The ISL6740, ISL6741 are capable of sourcing and sinking 0.5A peak current, but are primarily intended to be used in conjunction with a MOSFET driver due to the 5V drive level. To limit the peak current through the IC, an external resistor (EQ ...

Page 13

... DOWN Over Current Operation ISL6740 - Overcurrent delayed shutdown is enabled once the soft-start cycle is complete overcurrent condition is detected, the soft-start charging current source is disabled and the soft-start capacitor is allowed to discharge through a 15μA source. At the same time a 50μs re-triggerable one- shot timer is activated. It remains active for 50μ ...

Page 14

... A good ground plane must be employed bypassed directly to GND with good high frequency capacitance. Typical Application The Typical Application Schematic features the ISL6740 in an unregulated half-bridge DC/DC converter configuration, often referred Transformer or Bus Regulator. The ISL6740EVAL1 demonstration unit implements this design and is available for evaluation ...

Page 15

... Select core size. Core size will be dictated by the capability of the core structure to store the required 15 ISL6740, 1SL6741 energy, the number of turns that have to be wound, and the wire gauge needed. Often the window area (the space used for the windings) and power loss determine the final core size. • ...

Page 16

... Converting c.m. to square 2 mils yields 555mils (0.785 sq. mils/c.m.). Dividing by the 16 ISL6740, 1SL6741 trace width results in a copper thickness of 4.44 mils (0.112mm). Using 1.3 mils/oz. of copper requires a copper weight of 3.4oz. For reasons of cost, 3oz. copper was selected. One layer of each secondary winding also contains the synchronous rectifier winding ...

Page 17

... FIGURE 7A. TOP LAYER: 1 TURN SECONDARY AND SR WINDINGS FIGURE 7B. INT. LAYER 1: 1 TURN SECONDARY WINDING FIGURE 7C. INT. LAYER 2: 2 TURNS PRIMARY WINDING 17 ISL6740, 1SL6741 FIGURE 7D. INT. LAYER 3: 2 TURNS PRIMARY WINDING FIGURE 7E. INT. LAYER 4: 1 TURN SECONDARY WINDING FIGURE 7F. BOTTOM LAYER: 1 TURN SECONDARY AND SR WINDINGS ∅ ...

Page 18

... DS(ON) find in a 60V device. It was decided to use two devices in parallel to simplify the thermal design. Two Fairchild FDS5670 18 ISL6740, 1SL6741 devices are used in parallel for a total of four SR FETs. The FDS5670 is rated at 60V and 10A (r Oscillator Component Selection The desired operating frequency of 235kHz for the converter was established in the Design Criteria section ...

Page 19

... The current level that corresponds to the overcurrent threshold must be chosen to allow for the dynamic behavior 19 ISL6740, 1SL6741 of an open loop converter. In particular, the low inductor ripple current under steady state operation increases significantly as the duty cycle decreases. ...

Page 20

... As expected, the output voltage varies considerably with line and load when compared to an equivalent converter with closed loop feedback. However, for applications where tight 20 ISL6740, 1SL6741 regulation is not required, such as those application that use downstream DC/DC converters, this design approach is viable. Waveforms (EQ ...

Page 21

... FIGURE 15. FET DRAIN-SOURCE VOLTAGE FIGURE 16. FET D-S VOLTAGE NEAR-ZVS TRANSITION FIGURE 17. OUTA TO OUTB TRANSITION 21 ISL6740, 1SL6741 Component List REFERENCE DESIGNATOR VALUE C 1.0μ 3.3μ 1.0μ 0.1μ Open 7 C 22μ 150μ 1000pF Capacitor, 0603, X7R, 50V, 10% ...

Page 22

... Adding Regulation - Closed Loop Feedback 100k The second Typical Application schematic adds closed loop feedback with isolation. The ISL6740EVAL2Z demonstration platform implements this design and is available for evaluation. The input voltage range was increased to 36V to 75V, which necessitates a few modifications to the open loop design. The output inductor value was increased to 4.0μ ...

Page 23

... L = Output Inductance C = Output Capacitance R = Output Capacitance ESR Sawtooth Ramp Amplitude S Gain and phase plots of (Equation 26) appear below using L = 4.0μ 150μ 28mΩ 1.2Ω, and VIN = 75V. 23 ISL6740, 1SL6741 V OUT - REF V OUT The Type 3 compensation configuration has three poles and two zeros ...

Page 24

... FREQUENCY (Hz) FIGURE 22A. OPTO COUPLER GAIN -45 - 100 1•10 1•10 FREQUENCY (Hz) FIGURE 22B. OPTO COUPLER 24 ISL6740, 1SL6741 The following compensation components were selected R = 9.53kΩ the switching R = 2.49kΩ 499Ω 4.22kΩ 1nF ...

Page 25

... FREQUENCY (Hz) FIGURE 24B. EA PLUS OPTO COUPLER GAIN 25 ISL6740, 1SL6741 Using the control-to-output transfer function combined with the EA transfer function, the loop gain and phase may be predicted. The predicted loop gain and phase margin of the converter appear in Figures 25A and 25B: ...

Page 26

... The actual loop gain and phase margin measured on the ISL6740EVAL2Z demonstration board appear in Figures 26A and 26B -10 -20 -30 -40 -50 0.1k 1k FREQUENCY (Hz) FIGURE 26A. MEASURED LOOP GAIN 225 180 135 -45 -90 -135 0.1k 1k FREQUENCY (Hz) FIGURE 26B. MEASURE LOOP PHASE MARGIN ...

Page 27

... Resistor, 2512 10.0 Resistor, 0603 499 Resistor, 0603 2.20 Resistor, 0805 200 Resistor, 0603 75.0k Resistor, 0805 ISL6740, 1SL6741 Component List REFERENCE DESIGNATOR VALUE 205 11 R 8.06k 12 R 18. Open 14 R 1.27k ...

Page 28

... Minimum space between protrusion and adjacent lead is 0.07mm (0.0027 inch). 10. Controlling dimension: MILLIMETER. Converted inch dimen- sions are not necessarily exact. (Angles in degrees) 28 ISL6740, 1SL6741 M16.173 16 LEAD THIN SHRINK SMALL OUTLINE PLASTIC PACKAGE ...

Page 29

... However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries. For information regarding Intersil Corporation and its products, see www.intersil.com 29 ISL6740, 1SL6741 M16.15 (JEDEC MS-012-AC ISSUE C) 16 LEAD NARROW BODY SMALL OUTLINE PLASTIC PACKAGE ...

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