FEBFCM8531_B01H300A Fairchild Semiconductor, FEBFCM8531_B01H300A Datasheet

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FEBFCM8531_B01H300A

Manufacturer Part Number
FEBFCM8531_B01H300A
Description
Power Management IC Development Tools 300W 3Phse PMSM/BLDC Motor Control Board
Manufacturer
Fairchild Semiconductor
Type
Motor / Motion Controllers & Driversr
Datasheet

Specifications of FEBFCM8531_B01H300A

Rohs
yes
Product
Devolopment Boards
Input Voltage
5 V
Output Voltage
2.5 V
Description/function
Processor for motor control that consist of an advanced motor controller
Interface Type
I2C, SPI, UART
Maximum Operating Temperature
+ 85 C
Minimum Operating Temperature
-40 C
Output Current
29 mA
For Use With
MCS51
User Guide for
FEBFCM8531_B01H300A
Evaluation Board
PMSM/BLDC
Motor Control Board
Featured Fairchild Product:
FCM8531
Direct questions or comments
about this evaluation board to:
“Worldwide Direct Support”
Fairchild Semiconductor.com
© 2012 Fairchild Semiconductor Corporation
FEBFCM8531_B01H300A • Rev. 1.0.1

Related parts for FEBFCM8531_B01H300A

FEBFCM8531_B01H300A Summary of contents

Page 1

... FEBFCM8531_B01H300A Evaluation Board Motor Control Board Featured Fairchild Product: Direct questions or comments about this evaluation board to: “Worldwide Direct Support” Fairchild Semiconductor.com © 2012 Fairchild Semiconductor Corporation User Guide for PMSM/BLDC FCM8531 FEBFCM8531_B01H300A • Rev. 1.0.1 ...

Page 2

... Falling Edge of U-Phase ............................................................................................. 16 7.3.4. Rising Edge of U-Phase .............................................................................................. 17 7.3.5. U-Phase Current .......................................................................................................... 17 7.3.6. V-Phase Current .......................................................................................................... 18 7.3.7. W-Phase Current ......................................................................................................... 18 7.4. Protection Functions Tests .......................................................................................... 19 7.4.1. Over-Voltage Protection Triggered ............................................................................ 19 7.4.2. Over-Voltage Protection Released .............................................................................. 19 7.4.3. Short-Circuit Protection .............................................................................................. 20 7.4.4. Cycle-by-Cycle Current Protection ............................................................................. 20 7.4.5. SPM Over-Temperature Protection ............................................................................ 21 7.5. Startup Function (Waveform Sample) ........................................................................ 21 © 2012 Fairchild Semiconductor Corporation 2 FEBFCM8531_B01H300A • Rev. 1.0.1 ...

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... Static Startup ............................................................................................................... 21 7.6. Thermal Test ............................................................................................................... 22 7.7. Electromagnetic Interference Test (Conduction Only) ............................................... 22 8. Appendix ................................................................................................................................. 23 8.1. Circuit Diagrams ......................................................................................................... 23 8.2. PCB Layout ................................................................................................................. 25 8.3. Bill of Materials .......................................................................................................... 26 9. Component Specification ........................................................................................................ 28 10. Revision History ..................................................................................................................... 37 © 2012 Fairchild Semiconductor Corporation 3 FEBFCM8531_B01H300A • Rev. 1.0.1 ...

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... DC-DC converter, control interface, debugging interface, and motor drive circuits, as shown in Figure 1. Debugging Interface Operating interface © 2012 Fairchild Semiconductor Corporation CAUTION! kit, please visit: http://www.fairchildsemi.com/applications/motor- +5V Figure 1. Block Diagram +15V Motor Drive and Current Sensing FEBFCM8531_B01H300A • Rev. 1.0.1 ...

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... The Motor Control Development System (MCDS) programming kit is needed to load the developed firmware into the FCM8531 through the In System Programming (ISP) interface. Verification and debugging are performed with the MCDS programming kit. © 2012 Fairchild Semiconductor Corporation residential electricity voltage that AC http://www.fairchildsemi.com/applications/motor-control/bldc- 5 FEBFCM8531_B01H300A • Rev. 1.0.1 ...

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... AO Input Voltage AO Output Voltage Maximum Output Power 6 =25°C. A Value Comments 220 V±10% 50~60 Hz 180~400 V 14~ kHz Programmable 100°C Programmable 440 V Programmable 2 A Programmable 1 A Programmable 3.3 V 0~1.8 V 3.3 V 0~1.8 V 0.2~4 V 0~V 0.2~4 V Readable DD 0~V 0.2~4 V Output DD 300 W FEBFCM8531_B01H300A • Rev. 1.0.1 ...

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... Photographs Figure 2. © 2012 Fairchild Semiconductor Corporation Top (Component Side) View of FCM8531 Evaluation Board Figure 3. Bottom View of FCM8531 Evaluation Board 7 FEBFCM8531_B01H300A • Rev. 1.0.1 ...

Page 8

... Reserved for Hall signal measurement, Hall B input pin with a 4.7 kΩ pull- evaluation board. Reserved for Hall signal measurement, Hall input pin with a 4.7 kΩ pull- evaluation board. Reserved for Hall signal measurements, DC15V output. Reserved for Hall signal measurements, GND. 8 Description FEBFCM8531_B01H300A • Rev. 1.0.1 ...

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... FCM8531 Evaluation Board Installation USB to PC Run/Stop MCDS Programming Kit Figure 6. © 2012 Fairchild Semiconductor Corporation Figure 5. Evaluation Board AC Power FCM8531 Inlet Evaluation Board CW/CCW Interface Set-up for Testing the FCM8531 Development System 9 Speed User’s Brushless Control DC Motor FEBFCM8531_B01H300A • Rev. 1.0.1 ...

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... OCH, OCL, and short-circuit protections. Visit http://www.fairchildsemi.com/applications/motor-control/bldc-pmsm-controller.html. © 2012 Fairchild Semiconductor Corporation +310 provided from a residential AC outlet by M voltage for the SPM module on the evaluation board. M Figure 7. Block Diagram FEBFCM8531_B01H300A • Rev. 1.0.1 ...

Page 11

... MCDS programming kit. For more detailed information about programming, please refer to the AN-8207 — User Guide for MCDS IDE. © 2012 Fairchild Semiconductor Corporation , and the firmware may need to be changed to meet the power SHUNT higher power DC FEBFCM8531_B01H300A • Rev. 1.0.1 ...

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... Turning VR1 clockwise; the voltage is increased and the duty ratio become larger, causing the motor speed to increase. Turning VR1 counterclockwise; the voltage is decreased, the duty ratio become smaller, and the coresponding motor speed is slower. © 2012 Fairchild Semiconductor Corporation http://www.fairchildsemi.com/applications/motor-control/bldc-pmsm- 12 FEBFCM8531_B01H300A • Rev. 1.0.1 ...

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... When using Speed Integral library, the rotation speed is too high or the rotor stops turning Q: after the speed is further increased. It may be caused by the AS angle not being adjusted properly. Refer to the application note A: AN-8204 − FCM8531 AMC Library, Speed Integral © 2012 Fairchild Semiconductor Corporation to adjust AS. 13 FEBFCM8531_B01H300A • Rev. 1.0.1 ...

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... System Standby System Standby 14 176 ~ 264 V , 50/ 300 W at 220 4.0 V, Toggle Switch Input Level: > 440 V Typical DC < 380 V Typical 2.0 A Typical 1.5 A Typical 100°C Value Unit 0.8 W 290 ~ 310 306 V < 14.5 V 4.5 ~ 5.5 5.1 V 2.83 V 1 FEBFCM8531_B01H300A • Rev. 1.0.1 ...

Page 15

... CH1: Output of U-Phase Figure 9. PWM Dead Time Falling Edge of U-Phase; from High-Side Off to Low-Side On © 2012 Fairchild Semiconductor Corporation AC CH2: SU CH3: SV Figure 8. PWM Frequency , Speed = 1500 rpm AC CH2: Gate of SPM CH3: Gate of SPM High Side 15 CH4: SW Low Side FEBFCM8531_B01H300A • Rev. 1.0.1 ...

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... Test Condition: Input Voltage = 220 V CH1: Output of U-Phase © 2012 Fairchild Semiconductor Corporation CH2: Gate of SPM CH3: Gate of SPM High Side , Speed = 1500 rpm AC CH2: Gate of SPM CH3: Gate of SPM High Side Figure 11. Falling Edge of U-Phase 16 Low Side Low Side FEBFCM8531_B01H300A • Rev. 1.0.1 ...

Page 17

... Test Condition: Input Voltage = 220 V CH1: Theta © 2012 Fairchild Semiconductor Corporation CH2: Gate of SPM CH3: Gate of SPM High Side Figure 12. Rising Edge of U-Phase , Speed = 1500 rpm AC CH2: SU CH3: HA Figure 13. U-Phase Current 17 Low Side CH4: U-Phase Current FEBFCM8531_B01H300A • Rev. 1.0.1 ...

Page 18

... V-Phase Current CH1: Theta 7.3.7. W-Phase Current CH1: Theta © 2012 Fairchild Semiconductor Corporation CH2: SV CH3: HB Figure 14. V-Phase Current CH2: SW CH3: HC Figure 15. W-Phase Current 18 CH4: V-Phase Current CH4: W-Phase Current FEBFCM8531_B01H300A • Rev. 1.0.1 ...

Page 19

... CH1: VDC © 2012 Fairchild Semiconductor Corporation Input Voltage = 220 Over-voltage protection threshold is 440 V CH2: SU CH3: VSENSE Figure 16. Over-Voltage Protection Triggered CH2: SU CH3: VSENSE Figure 17. Over-Voltage Protection Released 19 ; reset is at 380 CH4: Fault CH4: Fault FEBFCM8531_B01H300A • Rev. 1.0.1 ...

Page 20

... Cycle-by-Cycle Current Protection  Test Condition: CH1: SU © 2012 Fairchild Semiconductor Corporation Input Voltage = 220 CH2: SU CH3: SV Figure 18. Short-Circuit Protection Input Voltage = 220 CH2: SV CH3: SW Figure 19. Cycle-by-Cycle Current Protection 20 CH4: IC CH4: I_IN FEBFCM8531_B01H300A • Rev. 1.0.1 ...

Page 21

... SPM Over-Temperature Protection  Test Condition: CH1: SU 7.5. Startup Function (Waveform Sample) 7.5.1. Static Startup CH1: Theta © 2012 Fairchild Semiconductor Corporation Input Voltage = 220 CH2: SV CH3: SW Figure 20. SPM Over-Temperature Protection CH2: HA CH3: SX Figure 21. Static Startup 21 CH4: I_IN CH4: HB FEBFCM8531_B01H300A • Rev. 1.0.1 ...

Page 22

... Input Voltage = 220 V AC 100°C protection without heat sink Figure 22. SPM Thermal Image 220 V /60Hz, 300 rpm AC RBW MT Att 10 dB PREAMP OFF 1 MHz 19:33:48 Figure 23. Line Mode 22 ±20 kHz Marker 1 [ 50.88 dBµV 150.000000000 kHz 10 MHz 30 MHz FEBFCM8531_B01H300A • Rev. 1.0.1 TDF PRN 6DB ...

Page 23

... Appendix 8.1. Circuit Diagrams © 2012 Fairchild Semiconductor Corporation Figure 24. Top Level Schematic Figure 25. Controller Schematic Diagram 23 FEBFCM8531_B01H300A • Rev. 1.0.1 ...

Page 24

... Figure 27. AC-DC Rectifier and System DC-DC Converter Schematic Diagrams © 2012 Fairchild Semiconductor Corporation Figure 26. Detailed Driver Circuit Schematic 24 FEBFCM8531_B01H300A • Rev. 1.0.1 ...

Page 25

... PCB Layout Figure 28. Printed Circuit Board, Top Layer, Component Side Figure 29. Printed Circuit Board, Bottom Layer, Solder Side © 2012 Fairchild Semiconductor Corporation 25 FEBFCM8531_B01H300A • Rev. 1.0.1 ...

Page 26

... VR9 RN-YC16 0603 0603 0603 0805 0805 0805 0805 0805 0805 EC5D EC6D3 CEA8 CEA30A EC12D5 26 FEBFCM8531_B01H300A • Rev. 1.0.1 Qty. Designator 1 ER15 1 R24 R27 ,R28, R29, 4 R30 3 R31, R32, R33 1 ER5 1 R20 3 ER11~13 2 R13, R19 3 R3~5 3 ...

Page 27

... C47 4 D1 D13 1 BD1 3 D10~ TR1 1 SW3 2 SW1,SW2 1 U5 DIP8 CN6 2 JP1~2 1 JP3 CN1 1 CN2 LED1 LED2 RT1(with W2.5 1 SPM3 pkg MOV1 5 CN1~3,CN8~9 FEBFCM8531_B01H300A • Rev. 1.0.1 ...

Page 28

... Component Specification © 2012 Fairchild Semiconductor Corporation Figure 30. Tact Switch 28 FEBFCM8531_B01H300A • Rev. 1.0.1 ...

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... Fairchild Semiconductor Corporation 29 FEBFCM8531_B01H300A • Rev. 1.0.1 ...

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... Fairchild Semiconductor Corporation 30 FEBFCM8531_B01H300A • Rev. 1.0.1 ...

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... Fairchild Semiconductor Corporation 31 FEBFCM8531_B01H300A • Rev. 1.0.1 ...

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... Fairchild Semiconductor Corporation 32 FEBFCM8531_B01H300A • Rev. 1.0.1 ...

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... Fairchild Semiconductor Corporation Figure 31. AC Inlet 33 FEBFCM8531_B01H300A • Rev. 1.0.1 ...

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... Fairchild Semiconductor Corporation 34 FEBFCM8531_B01H300A • Rev. 1.0.1 ...

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... Fairchild Semiconductor Corporation 35 FEBFCM8531_B01H300A • Rev. 1.0.1 ...

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... Fairchild Semiconductor Corporation 36 FEBFCM8531_B01H300A • Rev. 1.0.1 ...

Page 37

... Initial Release Change photo of EVB contents and motor description in Figure critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system affect its safety or effectiveness. 37 FEBFCM8531_B01H300A • Rev. 1.0.1 ...

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