FAN5405 Fairchild Semiconductor, FAN5405 Datasheet

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FAN5405

Manufacturer Part Number
FAN5405
Description
The FAN5405 combines a highly integrated switched-mode charger, to minimize single-cell Lithium-ion (Li-ion) charging time from a USB power source, and a boost regulator to power a USB peripheral from the battery
Manufacturer
Fairchild Semiconductor
Datasheet

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FAN5400 / FAN5401 / FAN5402 / FAN5403 / FAN5404 / FAN5405
USB-Compliant Single-Cell Li-Ion Switching Charger with
USB-OTG Boost Regulator
Features
Applications
© 2009 Fairchild Semiconductor Corporation
FAN5400 Family • Rev. 1.0.7
All trademarks are the property of their respective owners.
Fully Integrated, High-Efficiency Charger for Single-Cell
Li-Ion and Li-Polymer Battery Packs
Faster Charging than Linear
Charge Voltage Accuracy:
5% Input Current Regulation Accuracy
5% Charge Current Regulation Accuracy
20V Absolute Maximum Input Voltage
6V Maximum Input Operating Voltage
1.25A Maximum Charge Rate
Programmable through High-Speed I
(3.4Mb/s) with Fast Mode Plus Compatibility
3MHz Synchronous Buck PWM Controller with Wide
Duty Cycle Range
Small Footprint 1H External Inductor
Safety Timer with Reset Control
1.8V Regulated Output from VBUS for Auxiliary Circuits
Weak Input Sources Accommodated by Reducing
Charging Current to Maintain Minimum VBUS Voltage
Low Reverse Leakage to Prevent Battery Drain to VBUS
5V, 300mA Boost Mode for USB OTG for 2.5 to 4.5V
Battery Input
Cell Phones, Smart Phones, PDAs
Tablet, Portable Media Players
Gaming Device, Digital Cameras
Input Current
Fast-Charge / Termination Current
Charger Voltage
Termination Enable
0.5% at 25°C
1% from 0 to 125°C
2
C Interface
Description
The FAN5400 family (FAN540X) combines a highly integrated
switch-mode charger, to minimize single-cell Lithium-ion
(Li-ion) charging time from a USB power source, and a boost
regulator to power a USB peripheral from the battery.
The charging parameters and operating modes are
programmable through an I
3.4Mbps. The charger and boost regulator circuits switch at
3MHz to minimize the size of external passive components.
The FAN540X provides battery charging in three phases:
conditioning, constant current, and constant voltage.
To ensure USB compliance and minimize charging time, the
input current is limited to the value set through the I
Charge termination is determined by a programmable
minimum current level. A safety timer with reset control
provides a safety backup for the I
The integrated circuit (IC) automatically restarts the charge
cycle when the battery falls below an internal threshold. If the
input source is removed, the IC enters a high-impedance
mode with leakage from the battery to the input prevented.
Charge status is reported back to the host through the I
port. Charge current is reduced when the die temperature
reaches 120°C.
The FAN540X can operate as a boost regulator on
command from the system. The boost regulator includes a
soft-start that limits inrush current from the battery.
The FAN540X is available in a 1.96 x 1.87mm, 20-bump,
0.4mm pitch WLCSP package.
C
C
BUS
MID
Figure 1. Typical Application (FAN5403-05 Pin Out)
OTG/USB#
DISABLE
VBUS
1F
PMID
STAT
4.7F
SDA
SCL
FAN540X
2
C Interface that operates up to
SW
PGND
CSIN
VBAT
VREG
C
2
REG
C host.
L1
C
OUT
1F
1H
SYSTEM
www.fairchildsemi.com
LOAD
0.1F
September 2011
10F
2
+ Battery
C
C host.
BAT
R
68m
SENSE
2
C

Related parts for FAN5405

FAN5405 Summary of contents

Page 1

... FAN5400 / FAN5401 / FAN5402 / FAN5403 / FAN5404 / FAN5405 USB-Compliant Single-Cell Li-Ion Switching Charger with USB-OTG Boost Regulator Features  Fully Integrated, High-Efficiency Charger for Single-Cell Li-Ion and Li-Polymer Battery Packs  Faster Charging than Linear  0.5% at 25°C Charge Voltage Accuracy: 1% from 0 to 125°C  ...

Page 2

... FAN5400 01 1101011 FAN5401 00 1101011 FAN5402 01 1101011 FAN5403 10 1101011 FAN5404 11 1101011 FAN5405 10 1101010 Note: 1. Special charger is a current limited charger that is not a USB compliant source. Table 2. Recommended External Components Component Description L1 1H, 20%, 1.3A, 2016 C 10F, 20%, 6.3V, X5R, 0603 BAT C 4.7F, 10%, 6.3V, X5R, 0603 ...

Page 3

... Block Diagram VBUS C IN1 PMID Q1A Greater than VBAT ON Less than VBAT OFF © 2009 Fairchild Semiconductor Corporation FAN5400 Family • Rev. 1.0.7 Figure 2. IC and System Block Diagram PMID Q3 CHARGE PUMP Q1 Q1A CSIN Q1B SW Q1B Q2 OFF ON PGND VBAT SYSTEM Figure 3. Power Stage ...

Page 4

... Regulator Output. Connect to a 1F capacitor to PGND. This pin can supply up to 2mA of E3 VREG ALL DC load current. For FAN5400-FAN5402, the output voltage is PMID, which is limited to 6.5V. For FAN5403-FAN5405, the output voltage is regulated to 1.8V. Battery Voltage. Connect to the positive (+) terminal of the battery pack. Bypass with a E4 VBAT ALL 0.1 ...

Page 5

... T J(max) Symbol Parameter  Junction-to-Ambient Thermal Resistance JA  Junction-to-PCB Thermal Resistance JB © 2009 Fairchild Semiconductor Corporation FAN5400 Family • Rev. 1.0.7 Parameter Continuous Pulsed, 100ms Maximum Non-Repetitive Human Body Model per JESD22-A114 Charged Device Model per JESD22-C101 Parameter T < ...

Page 6

... Input Bias Current IN Charge Termination Detection Termination Current Range I (TERM) Termination Current Accuracy Termination Current Deglitch Time 1.8V Linear Regulator V 1.8V Regulator Output REG © 2009 Fairchild Semiconductor Corporation FAN5400 Family • Rev. 1.0.7 Conditions V > PWM Switching BUS BUS(min) V > PWM Enabled, BUS ...

Page 7

... Symbol Parameter Input Power Source Detection V VBUS Input Voltage Rising IN(MIN)1 V Minimum VBUS during Charge IN(MIN)2 t VBUS Validation Time VBUS_VALID ) (FAN5403 – FAN5405) Special Charger (V BUS V Special Charger Setpoint Accuracy SP Input Current Limit I Input Current Limit Threshold INLIM V Bias Generator REF ...

Page 8

... Rising BAT V Falling BAT V < V BAT SHORT (6) T Rising J T Falling J (6) Charge Current Reduction Begins Charger Enabled Charger Disabled 15-Minute Mode (FAN5400, FAN5402, FAN5404, FAN5405) Charger Inactive (discharging the battery). BUS . SYNC 8 and =25°C. J Min. Typ. Max. Units 4.80 5.07 5. ...

Page 9

... SCL Fall Time FCL SDA Rise Time t Rise Time of SCL after a RDA Repeated START Condition t RCL1 and after ACK Bit © 2009 Fairchild Semiconductor Corporation FAN5400 Family • Rev. 1.0.7 Conditions Standard Mode Fast Mode High-Speed Mode, C < 100pF B High-Speed Mode, C < 400pF ...

Page 10

... REPEATED START = MCS Current Source Pull- Resistor Pull-up P Note A: First rising edge of SCLH after Repeated Start and after each ACK bit. Figure 6. I © 2009 Fairchild Semiconductor Corporation FAN5400 Family • Rev. 1.0.7 Conditions Standard Mode Fast Mode High-Speed Mode, C < 100pF B High-Speed Mode, C < ...

Page 11

... V BAT Load Current (mA) Figure 9. Charger Efficiency Figure 11. Auto-Charge Startup =100mA, OTG=1, V INLIM © 2009 Fairchild Semiconductor Corporation FAN5400 Family • Rev. 1.0.7 =4.2V, V =5.0V, and T OREG BUS 900 800 700 600 500 400 300 200 100 4 4 ...

Page 12

... Figure 13. AutoCharge Startup with 300mA Limited Charger / Adaptor, I =500mA, OTG=1, V INLIM Figure 15. Battery Removal / Insertion during Charging, V =3.9V, I =950mA BAT OCHARGE © 2009 Fairchild Semiconductor Corporation FAN5400 Family • Rev. 1.0.7 =4.2V, V =5.0V, and T =25°C. OREG BUS A Figure 14. Charger Startup with HZ_MODE Bit Reset, =3.4V ...

Page 13

... Figure 19. VBUS Current in High-Impedance Mode with Battery Open © 2009 Fairchild Semiconductor Corporation FAN5400 Family • Rev. 1.0.7 =4.2V, V =5.0V, and T OREG BUS 1.82 1.81 1.80 1.79 1.78 1.77 5.5 6.0 0 (V) 13 =25°C. A Power-up; FAN5402, FAN5405 BUS -10C, 5.0VBUS +25C, 5.0VBUS +85C, 5.0VBUS 1.8V Regulator Load Current (mA) Figure 20. V 1.8V Output Regulation REG www.fairchildsemi.com 4 5 ...

Page 14

... V Load Current (mA) BUS Figure 23. Output Regulation vs. V 250 200 150 100 50 2 2.5 3 3.5 Battery Voltage, V Figure 25. Quiescent Current © 2009 Fairchild Semiconductor Corporation FAN5400 Family • Rev. 1.0.7 =3.6V, T =25°C. BAT A 100 2.7VBAT 80 3.6VBAT 4.2VBAT 75 200 250 300 0 BAT 5 ...

Page 15

... Unless otherwise specified, using circuit of Figure 1, V Figure 27. Boost PWM Waveform 100 150 V Load Current (mA) BUS Figure 29. Output Ripple vs. V © 2009 Fairchild Semiconductor Corporation FAN5400 Family • Rev. 1.0.7 =3.6V, T =25°C. BAT A Figure 28. Boost PFM Waveform 30 2.7VBAT 3.6VBAT 25 4.2VBAT 4.5VBAT ...

Page 16

... Boost Mode Typical Characteristics Unless otherwise specified, using circuit of Figure 1, V Figure 31. Startup, 3.6V , 44 Load, Additional 10µF, BAT X5R Across V Figure 33. Load Transient, 5-155-5mA, t © 2009 Fairchild Semiconductor Corporation FAN5400 Family • Rev. 1.0.7 =3.6V, T =25°C. BAT A Figure 32. V BUS =t =100ns Figure 34. Load Transient, 5-255-5mA, t ...

Page 17

... V reaches V BAT charging circuit is then started and the battery is charged © 2009 Fairchild Semiconductor Corporation FAN5400 Family • Rev. 1.0.7 with a constant current if sufficient input power is available. The current slew rate is limited to prevent overshoot. The FAN540X is designed to work with a current-limited input source at VBUS ...

Page 18

... Current as Function of I TERM TERM Resistor Values SENSE FAN5400 - FAN5402 FAN5403 - FAN5405 I (mA TERM RSENSE RSENSE (mV) (mV) 68m 100m 3 3.3 6.8 100 68 6.6 10.2 150 102 9.9 13.6 200 136 13.2 17.0 250 170 16 ...

Page 19

... RCH t ensures that unfiltered 50/60hz chargers and VBUS_VALID other non-compliant chargers are rejected. © 2009 Fairchild Semiconductor Corporation FAN5400 Family • Rev. 1.0.7 USB-Friendly Boot Sequence For all versions except FAN5401, FAN5404 At VBUS POR, when the battery voltage is above the weak battery threshold (V ...

Page 20

... Flow Charts © 2009 Fairchild Semiconductor Corporation FAN5400 Family • Rev. 1.0.7 Figure 37. Charger VBUS POR 20 www.fairchildsemi.com ...

Page 21

... Indicate Charging NO Disable Charging Timeout? Indicate VBUS Fault I OUT NO Termination enabled V BAT Stop Charging Enable IDET for T © 2009 Fairchild Semiconductor Corporation FAN5400 Family • Rev. 1.0.7 Disable Charging Indicate VBUS Fault Enable I , SHORT Reset Safety reg Indicate Charging T 15MIN YES NO HIGHZ mode < ...

Page 22

... Fairchild Semiconductor Corporation FAN5400 Family • Rev. 1.0.7 Figure 39. Charge Configuration Figure 40. HZ-State 22 www.fairchildsemi.com ...

Page 23

... Charge Start Start T 15MIN T 15MIN Active? Figure 41. Timer Flow Chart for FAN5400, FAN5402, FAN5403, FAN5405 Reset T 32SEC YES Figure 42. Timer Flow Chart for FAN5401, FAN5404 © 2009 Fairchild Semiconductor Corporation FAN5400 Family • Rev. 1.0.7 Reset Registers NO Start T 32SEC YES Stop T 15MIN ...

Page 24

... Special Charger FAN5403-05 Only The FAN5403, FAN5404, and FAN5405 have additional functionality to limit input current in case a current-limited “special charger” is supplying VBUS. The FAN5403-05 slowly increases the charging current until either:  reached INLIM OCHARGE or  BUS ...

Page 25

... BUS minute timer expires. In this way, the FAN5402 and FAN5405 can start the system without a battery. The FAN540X soft-start function can interfere with the system supply with battery absent. The soft-start activates whenever V higher value ...

Page 26

... STAT Pin CE bits were set when the RESET bit is set, these bits are OPEN also cleared, but the t OPEN remains in High-Impedance Mode. LOW 128s Pulse, Table 14. FAN5403–FAN5405 DISABLE Pin and then OPEN CE Bit Functionality Charging ENABLE DISABLE DISABLE DISABLE Raising the DISABLE pin stops t does not reset it ...

Page 27

... Figure 33 and Figure 43. 350 325 300 275 250 225 200 2.0 2.5 3.0 3.5 Battery Voltage, V BAT Figure 43. Output Resistance (R © 2009 Fairchild Semiconductor Corporation FAN5400 Family • Rev. 1.0 function of I BUS regulator is in PWM Mode (continuous conduction) as: V OUT At V =3.3V, and I BAT V OUT At V =2.7V, and I ...

Page 28

... PMID. The maximum voltage on V OUT this node is 5.9V. and is a FAN5403-FAN5405 provide a 1.8V regulated output on this BAT pin, which can be disabled through I OFF(MIN) DIS_VREG bit (REG5[6]). VREG can supply up to 2mA. This circuit, which is powered from PMID, is enabled only when PMID > ...

Page 29

... Charging Current Controlled by 3 ICHG I Control Loop CHARGE 2 IBUS I Limiting Charging Current BUS 1 VBUS_VALID V Not Valid BUS 0 CV Constant Current Charging © 2009 Fairchild Semiconductor Corporation FAN5400 Family • Rev. 1.0.7 STATE 0 < – V ITERM CSIN BAT < 1mV V – V CSIN BAT V > V BAT SHORT V > ...

Page 30

... In hex notation, the slave address assumes a 0 LSB. The hex slave address for the FAN5405 is D4H and is D6H for all other parts in the family. Bus Timing As shown in Figure 45, data is normally transferred when SCL is LOW. Data is clocked in on the rising edge of SCL. ...

Page 31

... Bus control is signified by the shading of the packet, Master Drives Bus defined as and All addresses and data 7 bits S Slave Address 7 bits S Slave Address 0 © 2009 Fairchild Semiconductor Corporation FAN5400 Family • Rev. 1.0.7 Table 21. Bit Definitions for Figure 49, Figure 50 Symbol Slave Drives Bus . S are MSB first bits ...

Page 32

... The FAN5400-FAN5402 have seven user-accessible registers; the FAN5403-05 have an additional two registers, as defined in Table 22. 2 Table 22 Register Address IC ALL FAN5403-FAN5405 ALL Table 23. Register Bit Definitions This table defines the operation of each register bit for all IC versions. Default values are in bold text. Bit Name Value ...

Page 33

... OTG pin active LOW OTG pin active HIGH Disables OTG pin Enables OTG pin Register Address Identifies Fairchild Semiconductor as the IC supplier R Part number bits, see the Ordering Info on page Revision, revision 1.X, where X is the decimal of these three bits Register Address: 04 ...

Page 34

... Table 23. Register Bit Definitions SP_CHARGER (FAN5403 – FAN5405) 7 Reserved 0 R DIS_VREG 1 0 R/W 5 IO_LEVEL EN_LEVEL 1 2:0 VSP Table 8 R/W SAFETY (FAN5403 – FAN5405) 7 Reserved 0 6:4 ISAFE Table 9 R/W 3:0 VSAFE Table 10 R/W MONITOR 7 ITERM_CMP 6 VBAT_CMP 5 LINCHG 4 T_120 See 3 ICHG Table 19 2 IBUS 1 VBUS_VALID 0 CV © 2009 Fairchild Semiconductor Corporation FAN5400 Family • ...

Page 35

... In particular, the total loop length for CMID should be minimized to reduce overshoot and ringing on the SW, PMID, and VBUS pins. All power and ground pins must be © 2009 Fairchild Semiconductor Corporation FAN5400 Family • Rev. 1.0.7 routed to their bypass capacitors using top copper if possible ...

Page 36

... Package drawings are provided as a service to customers considering Fairchild components. Drawings may change in any manner without notice. Please note the revision and/or date on the drawing and contact a Fairchild Semiconductor representative to verify or obtain the most recent revision. Package specifications do not expand the terms of Fairchild’s worldwide terms and conditions, specifically the warranty therein, which covers Fairchild products. Always visit Fairchild Semiconductor’ ...

Page 37

... Fairchild Semiconductor Corporation FAN5400 Family • Rev. 1.0.7 37 www.fairchildsemi.com ...

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